荞麦播种机气力集排系统螺旋式增压管设计与试验
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国家重点研发计划项目(2021YFD2000405)和陕西省重点研发计划项目(2019ZDLNY02-03)


Design and Test of Spiral Booster Pipe for Pneumatic Collecting and Discharging System of Buckwheat Seeder
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    摘要:

    针对播种机气力集排系统中种子流沿输种管侧壁进入分配器时,产生气种混合均匀性低、各行排量一致性差的问题,提出了螺旋式增压管,阐述了总体结构和工作原理,并对输种管和螺旋式增压管进行了设计,以荞麦为对象,开展了螺旋式增压管内种子群受力、运动及压损分析。基于CFD-DEM耦合仿真方法,通过单因素试验、最陡爬坡试验和中心复合设计试验研究了叶片数、扭转角、螺旋式增压管长度和输送气流速度对荞麦种子各行排量一致性变异系数的影响,仿真试验结果表明:当叶片数为3、螺旋式增压管长度为210mm、扭转角为383°、输送气流速度29.30m/s时,荞麦各行排量一致性变异系数为9.83%,达到最优。通过气力集排系统试验台架开展了不同型式增压管性能验证试验,结果表明:采用螺旋式、波纹式和窝眼式增压管的荞麦气力集排系统各行排量一致性变异系数分别为5.58%、6.85%和9.65%,最优参数组合条件下螺旋式增压管的仿真结果与台架验证试验结果相差 4.25个百分点。提出的螺旋式增压管较传统增压管,增强了气种混合均匀性,提高了气力集排系统的作业质量,可为气力集排系统设计提供技术支撑。

    Abstract:

    When the seed flow in the pneumatic centralized drainage system enters the distributor along the side wall of the seed pipe, the mixing uniformity of the gas and the seed is low, and the consistency of the displacement of each row is poor. The spiral booster pipe was proposed, and the overall structure and working principle were expounded. The design and calculation of the seed pipe and the spiral booster pipe were carried out. Taking buckwheat as the object, the force, motion, and pressure loss analysis of the seed group in the spiral booster pipe was carried out. Based on the CFD-DEM coupling simulation method, the effects of blade number, torsion angle, spiral booster tube length, and conveying airflow velocity on the consistency coefficient of variation of each row displacement of buckwheat seeds were studied by single factor test, steepest climbing test, and central composite design test. The simulation results showed that when the number of blades was 3, the length of the spiral booster tube was 210mm, the torsion angle was 383°, and the conveying airflow velocity was 29.30m/s, the consistency coefficient of variation of each row of buckwheat was 9.83%, which was optimal. The performance verification tests of different types of booster tubes were carried out on the test bench of the pneumatic collecting and discharging system. The results showed that the variation coefficients of the consistency of each row of the buckwheat pneumatic collecting and discharging system with spiral, corrugated, and eyelet booster tubes were 5.58%, 6.85%, and 9.65%, respectively. The difference between the simulation results and the bench verification test results under the optimal parameter combination condition was 4.25 percentage points. Compared with the traditional booster tube, the spiral booster tube proposed enhanced the uniformity of gas mixing, improved the operation quality of the pneumatic collection system, and provided technical support for the design of the pneumatic collection system.

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付作立,李贵川,李海宇,李旋,宫志超,黄玉祥.荞麦播种机气力集排系统螺旋式增压管设计与试验[J].农业机械学报,2023,54(12):37-45,69. FU Zuoli, LI Guichuan, LI Haiyu, LI Xuan, GONG Zhichao, HUANG Yuxiang. Design and Test of Spiral Booster Pipe for Pneumatic Collecting and Discharging System of Buckwheat Seeder[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):37-45,69.

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  • 收稿日期:2023-08-28
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  • 在线发布日期: 2023-10-07
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