对行式油菜薹有序收获机设计与试验
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中国农业科学院基本科研业务费专项(S202302)、财政部和农业农村部:国家现代农业油菜产业技术体系专项(CARS-12)和南京市现代农机装备与技术创新示范项目(NJ[2022]04)


Design and Experiment of Row-following Rapeseed Stalks Orderly Harvester
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    摘要:

    针对油菜薹机械化有序收获装备缺乏的问题,设计了一种对行式油菜薹有序收获机,完成油菜薹对行、夹持切割、柔性输送、有序铺放等收获环节。阐述了收获机整机结构和作业过程,根据切割、输送和铺放过程中油菜薹的运动学和动力学分析,确定了单圆盘切割器、夹持输送装置和导流板等部件的结构和运行参数,解析收获机参数对切割损伤率和铺放角变异系数的影响规律。研制对行式油菜薹有序收获机样机,以机器前进速度、切刀转速、输送带速度和导流板倾角为试验因素,以切割损伤率和铺放角变异系数为评价指标开展四因素三水平Box-Behnken田间试验。利用数据分析软件Design-Export 10建立试验指标与因素之间的二次多项式回归模型,分析各因素对试验指标的影响规律;求解切割损伤率和铺放角变异系数优化模型,得出最优参数组合为:机器前进速度0.5m/s,切刀转速910r/min,输送速度0.75m/s,导流板倾角49°。验证试验表明,较优参数组合条件下切割损伤率为4.95%,铺放角变异系数为9.55%,与预测值之间的相对误差小于5%,能够满足油菜薹有序收获需求。

    Abstract:

    Rapeseed stalks are nutrient rich vegetable, but the harvesting of rapeseed stalks mainly relies on manual labor, because it is lack of mechanized harvesting equipment for rapeseed stalks,which seriously restricts the development of the rapeseed stalks production. In order to realizing mechanized harvesting for rapeseed stalks,a row-following rapeseed stalks orderly harvester was designed. The machine was mainly composed of narrow track chassis, divider, single disc cutter, flexible conveying device and motors to realize the functions of cutting, clamping, conveying, collecting and laying stalks. The overall structure and working process of harvesting were expounded. The parameters of the rotational speed and installation position of disc cutter were designed based on the clamping cutting theory. According to the kinematics and mechanical analysis of rape stalk in the process of conveying, the speed of conveyor and clearance between the two conveyors were designed. Based on the force balance conditions of the rapeseed stalk during the laying process, the range of the inclination angle of the guide plate was determined. The rapeseed stalks orderly harvester was developed, and field experiments with the cutting damage rate and variation coefficient of laying angle as the evaluation indexes were carried out. The quadratic polynomial regression models between the evaluation indexes and factors were established, and the influence of each factor on the evaluation indexes were analyzed. The optimal model for evaluation indexes was obtained. The results showed that the comprehensive cutting effect and orderly laying effect was the best when the machine forward speed was 0.5m/s, the cutting blade speed was 910r/min, the conveying speed was 0.75m/s, and the inclination angle of the guide plate was 49°. The verification test showed that under the optimized parameter combination conditions, the cutting damage rate and variation coefficient of laying angle results were 4.95% and 9.55%, respectively, which met the requirements of rapeseed stalks orderly harvesting. The research result can provide reference for the design and parameters optimization of rapeseed stalks orderly harvesting equipment.

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李海同,江涛,关卓怀,沐森林,吴崇友,张敏.对行式油菜薹有序收获机设计与试验[J].农业机械学报,2023,54(11):92-101. LI Haitong, JIANG Tao, GUAN Zhuohuai, MU Senlin, WU Chongyou, ZHANG Min. Design and Experiment of Row-following Rapeseed Stalks Orderly Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(11):92-101.

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  • 收稿日期:2023-08-25
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  • 在线发布日期: 2023-11-10
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