抖动链齿杆式残膜-土壤-秸秆挖掘与输送装置设计与试验
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国家自然科学基金项目(52005425)和新疆维吾尔自治区重点研发任务专项(2022397490)


Design and Test of Excavating and Conveying Device with Vibrating Chain Tooth and Bar for Residual Film-Soil-Straw
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    摘要:

    针对土壤层残膜回收装备存在挖掘阻力大、功耗高、易壅土等问题,设计抖动链齿杆式残膜-土壤-秸秆挖掘与输送装置,其中旋耕挖掘机构降低挖掘阻力并解决壅土问题,抖动链齿输送机构提高残膜-土壤-秸秆输送效率。建立输送链表面物料颗粒的受力模型,分析前进速度与输送链转速之间的变化关系,计算抖动轮与输送链转速;测定土壤剖面残膜和秸秆的含量及分布并建立虚拟仿真土槽,模拟棉田土壤中残膜和秸秆含量及分布特点。在EDEM中构建残膜-土壤-秸秆挖掘与输送装置仿真模型并设置挖掘铲入土深度150mm,在不同前进速度(0.75、1、1.25m/s)、旋耕刀片转速(210、230、250r/min)、输送链转速(65、85、105r/min)组合条件下,模拟挖掘与输送残膜-土壤-秸秆过程中的壅土效果和颗粒速度变化特性;根据仿真试验结果可知,在挖掘与输送装置前进速度较高的条件下易发生壅土问题,土壤层残膜、土壤和秸秆颗粒运动速度小于5m/s。田间试验结果与仿真试验结果基本相同,在不同的因素水平组合条件下,田间试验测量壅土高度范围为71~246mm;田间试验表明,当壅土高度小于等于90mm时不会发生挖掘阻力较大并停机的问题。文中设计的挖掘与输送装置和作业效果分析方法,为设计新型的残膜-土壤-秸秆挖掘与输送装置提供参考。

    Abstract:

    Aiming at the problems such as high digging resistance, high power consumption and easy soil blockage in the soil layer of residual film recovery equipment, the residual film-soil-straw excavating and conveying device with vibrating chain tooth bar is designed, in which the rotary tillage excavating mechanism reduces the excavation resistance and solves the soil blockage problem, and the vibrating chain tooth conveying mechanism improves the residual film-soil-straw conveying efficiency. The force model of the material particles on the surface of the conveyor chain is established, the relationship between the forward speed and the speed of the conveyor chain is analyzed, and the speed of the shaking wheel and the conveyor chain is calculated. The content and distribution of residual film and straw in soil profile are measured and a virtual simulated soil tank is established to simulate the content and distribution characteristics of residual film and straw in cotton soil. The simulation model of excavating and conveying device is built and set the depth of excavation shovel to 150mm in EDEM. Under different forward speed (0.75m/s, 1m/s, 1.25m/s), rotary blade speed (210r/min, 230r/min, 250r/min), conveyor chain speed(65r/min, 85r/min, 105r/min) combination conditions, simulation of soil backwater effect and particle velocity variation in the process of excavating and conveying residual film-soil-straw. According to the simulation results, it can be seen that the blockage problem is easy to occur under the condition that the forward speed of the excavating and conveying device is high, and the motion speed of the residual film of soil layer, soil and straw particles is less than 5m/s. The results of the field test are basically the same as those of the simulation test. Under the conditions of different combination of factors, the height of the soil blockage measured in the field test ranges from 71mm to 246mm. The field test shows that when the height of soil blockage is less than 90mm, the problem of excavation resistance and stoppage will not occur. The excavating and conveying device and the operation effect analysis method designed in this paper can provide reference for designing a new type device of excavating and conveying residual film-soil-straw.

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靳伟,丁幼春,农峰,张学军,白圣贺.抖动链齿杆式残膜-土壤-秸秆挖掘与输送装置设计与试验[J].农业机械学报,2023,54(11):71-82. JIN Wei, DING Youchun, NONG Feng, ZHANG Xuejun, BAI Shenghe. Design and Test of Excavating and Conveying Device with Vibrating Chain Tooth and Bar for Residual Film-Soil-Straw[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(11):71-82.

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  • 收稿日期:2023-08-03
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  • 在线发布日期: 2023-11-10
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