基于变环量设计的混流泵叶轮多工况优化
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国家重点研发计划项目(2018YFB0606103)


Multi-conditions Optimization of Mixed-flow Pump Impeller Based on Variable Circulation Design
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    摘要:

    由于外部运行条件频繁变化,混流泵常于非设计工况运行,导致其运行效率偏低。针对混流泵开展多工况优化以扩大其高效区范围具有重要意义。采用环量法,以轮毂及轮缘处流线方向环量的偏导数(载荷)、叶轮出口处翼展方向环量控制参数以及叶片尾缘倾角为设计参数,以设计点扬程为约束条件,以0.8、1.2倍设计点处效率为优化目标,结合实验设计、近似模型和优化算法对一导叶式混流泵叶轮进行变环量优化与分析。研究结果表明:变环量设计在混流泵叶轮的多工况优化中是有效的;轮毂处流线方向前加载,轮缘处流线方向后加载,叶轮出口处环量从轮毂到轮缘递增分布均有利于混流泵性能的提升;优化后混流泵模型在0.8、1.0、1.2倍设计流量处泵段效率分别为81.11%、88.38%和80.56%,在设计流量处扬程为12.33m,相比于原始模型,效率分别提升0.63、3.18、6.72个百分点,而扬程变化小于2%。因此,所提出的基于变环量设计的混流泵叶轮多工况优化方法是有效的,可以为同类型叶轮机械的设计优化提供参考。

    Abstract:

    Due to the frequent changes of external operating conditions, the mixed-flow pump usually operates under non-design conditions. Therefore, it is of great significance to carry out multi-condition optimization research to improve the mixed-flow pump operating efficiency.On the basis of verifying the accuracy of numerical simulation by experiment, an optimization system consisted of the circulation method, experiment design, response surface model and the optimization algorithm was used to optimization design the mixed-flow pump with a specific speed of 511, and the influence of each design parameters on each optimization objective was analyzed. The blade loading, blade trailing edge lean angle and spanwise distribution of impeller exit circulation were selected as design parameters, the pump efficiency at 0.8 times and 1.2 times of design flow were selected as optimization objectives, the pump head at design flow were selected constraint. The results showed that the spanwise distribution of impeller exit circulation had a great influence on the performance of the mixed-flow pump and should be carefully considered in the optimization design. The blade loading at hub should be fore-loaded, the blade loading at shroud should be aft-loaded, and the spanwise distribution of impeller exit circulation should increase gradually from hub to shroud to further improve the optimized mixed-flow pump efficiency. The pump efficiency of the optimized mixed-flow pump at 0.8 times, 1.0 times and 1.2 times of design flow were 81.11%, 88.38% and 80.56%, respectively. The pump head of the optimized mixed-flow pump at design flow was 12.33m, compared with that of the original model, these efficiencies were improved by 0.63 percentage points, 3.18 percentage points and 6.72 percentage points, respectively, the pump head fluctuation was also less than 2% at the same time. Therefore, the optimization method based on full circulation control was effective and can provide a reference for the same type of rotating machinery.

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王梦成,焦海峰,周正富,袁建平,夏鹤鹏,陈松山.基于变环量设计的混流泵叶轮多工况优化[J].农业机械学报,2023,54(9):227-235. WANG Mengcheng, JIAO Haifeng, ZHOU Zhengfu, YUAN Jianping, XIA Hepeng, CHEN Songshan. Multi-conditions Optimization of Mixed-flow Pump Impeller Based on Variable Circulation Design[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(9):227-235.

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  • 收稿日期:2023-05-10
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  • 在线发布日期: 2023-09-10
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