气力机械组合式藜蒿脱叶机设计与试验
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农业农村部现代农业装备重点实验室开放项目


Design and Experiment of Pneumatic-Mechanical Combined Leaves Removing Machine for Artemisia selengensis
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    摘要:

    藜蒿是我国特色蔬菜,可食部为茎秆与顶部嫩叶,因茎秆鲜嫩易折、径向叶片多且易相互缠绕,售前脱叶工序难度大,仍以人工脱叶为主。针对藜蒿脱叶装备匮乏,人工劳动强度大、成本高等问题,在统计分析藜蒿植株特性的基础上,设计了一种气力机械组合式藜蒿脱叶机,通过吸叶滚筒气力吸附引导、脱叶辊机械拉拽脱叶实现藜蒿茎叶的有效分离。统计分析了藜蒿外形几何参数,测试了叶片顺向、垂直、逆向拉拽的抗拉力,明确采用逆向拉拽脱叶方式;开展了吸叶滚筒、脱叶辊等关键部件结构参数和运行参数分析,基于CFD模拟了吸叶滚筒气流场状态,结合仿真正交试验确定了吸孔轴向间距为10mm,周向分布夹角为10°,有效孔个数为121个,吸孔直径为4mm、深度为4mm,脱叶辊相对高度为30mm;以吸叶滚筒转速、脱叶辊转速和夹持喂入速度为试验因素,以脱叶率和断叶率为评价指标,开展了二次回归正交试验,建立了脱叶率、断叶率与各试验因素之间的回归数学模型,求解得到最佳参数组合为吸叶滚筒转速77r/min、脱叶辊转速65r/min、喂入速度40mm/s;在最佳参数组合条件下,藜蒿脱叶机的脱叶率与断叶率分别为94.32%和12.93%,单辊作业效率可达12.3kg/h,满足藜蒿脱叶技术要求。

    Abstract:

    Artemisia selengensis, whose edible part is stem and several fresh leaves at the top, is a characteristic vegetable in China. Most of the leaves need to be removed before the sale. However, it is hard to remove the easy folding leaves without damaging the fresh stem. Existing leaves removing operation of the Artemisia selengensis is still rely on the hand labor with high cost and labor consumption. To improve the mechanization level of leaves removing operation, a pneumatic-mechanical combined leaves removing machine for the Artemisia selengensis was designed. The effective removing of leaves from the stem was realized through the pneumatic adsorption guidance of leaves suction drum and the mechanical pulling of leaves pulling roller. Characteristics based on the defoliation machine was designed. The geometric parameters of Artemisia selengensis were statistically analyzed while the pull resistance of leaves in forward, normal, and reverse pulling were tested. It was indicated that the reverse pulling method was better to remove the leaves. The analysis of the structural parameters and operating parameters of the key components such as the leaves suction drum and pulling roller was carried out. The air flow field of the leaves suction drum was simulated based on CFD. Combined with the simulation orthogonal test, the axial spacing of the suction hole was determined to be 10mm, the circumferential distribution angle was 10°, the number of effective holes was 121, the diameter of the suction hole was 4mm with the depth of 4mm, and the relative height of the leaves pulling roller was 30mm. By taking the leaves suction drum speed, the leaves pulling roller speed and feeding rate as experimental factors, taking the removal rate and breaking rate of leaves as evaluation indexes, the quadratic regression orthogonal experiment was conducted. The regression mathematical model was established. The optimal parameter combination was obtained as leaves suction drum speed of 77r/min, leaves pulling roller speed of 65r/min,and feeding rate of 40mm/s. Under the optimal parameter combination condition, the leaves removal rate and breaking rate were 94.32% and 12.93%, respectively. The operation efficiency could reach 12.3kg/h, which met the production of the Artemisia selengensis. The research result could provide a reference for the structure improvement and optimization of leaves removing machine for Artemisia selengensis.

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万星宇,武安阳,廖庆喜,马国庆,李运通,廖宜涛.气力机械组合式藜蒿脱叶机设计与试验[J].农业机械学报,2023,54(8):132-142. WAN Xingyu, WU Anyang, LIAO Qingxi, MA Guoqing, LI Yuntong, LIAO Yitao. Design and Experiment of Pneumatic-Mechanical Combined Leaves Removing Machine for Artemisia selengensis[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(8):132-142.

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  • 收稿日期:2023-01-16
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  • 在线发布日期: 2023-05-05
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