齿勺气送式芝麻精量集排器设计与试验
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财政部和农业农村部:国家现代农业产业技术体系项目(CASR-12)


Design and Experiment of Slotted-tooth Spoon Hole and Air-assisted Precision Centralized Metering Device for Sesame
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    摘要:

    针对芝麻种子球形度低、流动性差导致排种过程充种稳定性差,难以实现精量播种的实际问题,基于芝麻的机械物理特性和播种农艺要求,设计了一种采用倾斜齿勺式型孔充种、气送辅助导种的芝麻精量集排器,确定了其主要结构参数,构建了充种、携种和投种环节中芝麻种子颗粒群的力学模型。应用EDEM开展了排种器排种性能仿真试验,采用三因素三水平正交试验与Box-Behnken响应面分析了型孔高度、型孔右壁倾角和齿勺倾角对排种性能的影响,结果表明,型孔高度为1.92mm、型孔右壁倾角为8.4°、齿勺倾角为28.6°时,各行排量一致性变异系数和平均排种量分别为1.69%、3.7g/min。以排种轴转速、种层充填高度为试验因素,以各行排量一致性变异系数、总排量稳定性变异系数为试验指标,进行排种性能二因素三水平试验,试验结果表明:排种轴转速15r/min、种层充填高度10mm时,各行排量一致性变异系数、总排量稳定性变异系数分别为1.62%、0.40%,排种性能较优。田间试验表明,机组作业速度为2.9km/h时,芝麻平均种植密度为36株/m2,播种均匀性变异系数低于4%,满足芝麻田间播种要求。

    Abstract:

    Considering the practical problem that the poor mobility and low sphericity of sesame seeds make it difficult to fill seeds during seeding process and to achieve precision seeding, based on the mechanical and physical properties and parameters and the demand of planting agronomy for sesame, a precision metering device for sesame seeds was designed, which used slotted-tooth spoon holes to fill seeds and air delivery to assist seed feeding. The key structural parameters of seed metering device were determined, and the mechanical model of seed particle group during seed filling, seed carrying and seed supplying was established. The performance of seed metering device was simulated and optimized by using discrete element software EDEM. The influence of the hole depth, the angle of right wall of the shaped hole and the angle of slotted-tooth spoon hole on variation coefficient of seeding amount uniformity in each row and average sowing amount per minute were studied by Box-Behnken response surface optimization method and three-factor and three-level orthogonal simulation experiment. The variation coefficient of seeding amount uniformity in each row and average sowing amount per minute were 1.69% and 3.7g/min, respectively, when the hole depth was 1.92mm, the angle of the right wall of the shaped hole was 8.4°, and the angle of slotted-tooth spoon was 28.6°. A two-factor and three-level bench test of seed metering device performance was carried out. The test factors were the rotation speed of seed metering shaft and the filling height of the seed layer. The variation coefficient of total seeding stability and the variation coefficient of seeding amount uniformity in each row were taken as the test evaluations. The results showed that seed metering device had the best performance when the rotation speed of seed metering shaft was 15r/min and the filling height of the seed layer was 10mm. And variation coefficient of total seeding stability, the variation coefficient of seeding amount uniformity in each row were 1.62% and 0.40%, respectively, which met the agronomic requirements of sesame planting. The field experiment demonstrated that the uniformity coefficient of variation of the number of seedlings in each row was lower than 4% and the average planting density was 36 plants/m2, when the forward speed of seed metering device was 2.9km/h. The research result can provide a reference to improve the structure of metering device for sesame seeds.

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廖庆喜,曹梅,王宝山,王磊,沈文惠,裴立民.齿勺气送式芝麻精量集排器设计与试验[J].农业机械学报,2023,54(8):65-76. LIAO Qingxi, CAO Mei, WANG Baoshan, WANG Lei, SHEN Wenhui, PEI Limin. Design and Experiment of Slotted-tooth Spoon Hole and Air-assisted Precision Centralized Metering Device for Sesame[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(8):65-76.

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  • 收稿日期:2022-12-05
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  • 在线发布日期: 2023-02-09
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