便携式豆类品质监控系统研究
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国家重点研发计划项目(2021YFD1600101-06)


Portable Bean Quality Detecting Device System
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    摘要:

    传统的破坏性检测方法已难以满足豆类品质快速检测的需求。现有的无损检测设备存在稳定性及准确性不高等问题,为提高豆类品质含量检测装置的性能,基于近红外光谱技术研发了豆类品质无损检测装置,体积小、便于携带,能够适用于现场检测。基于所研发的装置,各取30个黄豆、绿豆、红豆、黑豆样本,通过旋转静态采集多次光谱求平均值与采集1次光谱的方式,对同一样品重复测量20次,得出随着采集次数的增加,光谱反射率变异系数平均值逐渐减小直至平缓,选取最佳豆类采集次数分别为16、8、14、16,对应的光谱变异系数平均值为2.9%、2.435%、2.763%、3.019%。以黄豆为例,选取80个样品,使用不同的预处理方法,分别建立黄豆蛋白质、粗脂肪和淀粉含量的偏最小二乘预测模型,结果表明,蛋白质、粗脂肪、淀粉质量分数预测的最优模型预处理方式分别为SG-MSC、SNV、SNV,其预测集相关系数Rp分别为0.9746、0.9505、0.9607,均方根误差分别为0.249%、0.572%、0.623%。取40个黄豆样本对装置模型进行试验验证,蛋白质、粗脂肪、淀粉质量分数的独立验证相关系数Ri分别为0.9411、0.9439、0.9334,独立验证均方根误差分别为0.465%、0.604%、0.673%,重复测量20次的平均偏差分别为0.409%、0.623%、0.637%,各参数重复测量20次变异系数分别为1.257%、0.896%、0.964%。结果表明,该装置具有良好的预测精度。以Visual Studio 2015为软件开发平台开发了豆类品质含量实时检测软件,实现多粒豆类品质情况“一键式操作”检测。选用阿里云服务器和MySQL数据库,基于TCP/IP网络通信协议,实现检测数据自动上传至数据库。基于若依开发框架设计了便于豆类品质监测的前端网络监控系统,实时显示数据库信息。

    Abstract:

    Traditional destructive detection methods have been unable to meet the requirements of rapid detection of quality content of beans. The existing non-destructive testing equipment has the problems of low stability and accuracy. In order to improve the performance of the device for detecting the quality content of beans, a non-destructive testing device for the quality content of beans was developed based on near infrared spectroscopy technology, which was small, portable and suitable for on-site detection. Based on the developed device, totally 30 samples of soybean, mungbean, red bean and black bean were taken respectively, and the same sample was measured 20 times by means of rotating static multi-spectral averaging and one spectral acquisition. It was concluded that with the increase of acquisition times, the average coefficient of variation of spectral reflectance was gradually decreased until it was flat. The selected bean acquisition times were 16, 8, 14 and 16, and the corresponding average coefficient of variation of spectrum were 2.9%, 2.435%, 2.763% and 3.019%, respectively. Taking soybean as an example, totally 80 samples were selected. Using different pretreatment methods, partial least squares prediction models for protein, crude fat and starch content of soybean were established respectively. The results showed that protein, crude fat and starch models were better than other pretreatments after SG-MSC, SNV and SNV pretreatment, respectively. The Rp were 0.9746, 0.9505 and 0.9607, and the RMSEP were 0.249%, 0.572% and 0.623%, respectively. Totally 40 soybean samples were taken to validate the device model. The Ri of protein, crude fat and starch were 0.9411, 0.9439 and 0.9334, respectively. The RMSEI were 0.465%, 0.604% and 0.673%, respectively. The AD of 20 repeated measurements were 0.409%, 0.623% and 0.637%, respectively. The results showed that the device had good prediction accuracy. Visual Studio 2015 was used as the software development platform to develop the real-time detection software for the quality of beans, which can realize the one-button operation detection of the quality of multiple beans. Elastic compute service and MySQL database were selected. Based on TCP/IP network communication protocol, the detection data were uploaded to the database automatically. Based on the development framework, a front-end network monitoring system was designed to facilitate the monitoring of bean quality and display the database information in real time.

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彭彦昆,霍道玉,左杰文,孙晨,胡黎明,王亚丽.便携式豆类品质监控系统研究[J].农业机械学报,2023,54(7):404-411. PENG Yankun, HUO Daoyu, ZUO Jiewen, SUN Chen, HU Liming, WANG Yali. Portable Bean Quality Detecting Device System[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(7):404-411.

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  • 收稿日期:2023-02-25
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  • 在线发布日期: 2023-07-10
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