驱动圆盘犁与双刃型旋耕刀组合式耕整机设计与试验
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国家重点研发计划项目(2021YFD2000405)、财政部和农业农村部:国家现代农业产业技术体系项目(CARS-12)和国家自然科学基金项目(32001427)


Design and Experiment of Driven Disc Plow and Double-edged Rotary Tillage Combined Tiller
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    摘要:

    针对传统旋耕式耕整机在稻-油或稻-稻-油水旱轮作的油菜种植模式下进行耕整地作业易存在整机通过性、适应性差,旋耕装置作业碎土率低、刀辊易缠草、秸秆埋覆性能差等问题,设计了一种驱动圆盘犁与双刃型旋耕刀组合式耕整机。提出先主动犁耕后双刃旋耕、两侧开畦沟的工作方式,分析确定了驱动圆盘犁组主要结构参数以及驱动圆盘犁组-开畦沟前犁布局方式;分析确定了一种应用于驱动圆盘犁与双刃型旋耕刀组合式耕整机的双刃型旋耕装置关键结构参数。依据滑切原理确定了具有长刃部和短刃部的双刃型旋耕刀片关键结构参数;根据驱动圆盘犁组结构布局确定了双刃型旋耕装置为双头螺旋线排列方式。利用离散元仿真方法分析了整机的秸秆埋覆性能以及对土壤耕层交换的影响,结果表明整机作业平均秸秆埋覆率为94.69%,且整机作业后土壤耕层混合均匀。在秸秆留茬量不同的两种工况下进行田间性能试验,田间性能试验表明,驱动圆盘犁与双刃型旋耕刀组合式耕整机作业后平均秸秆埋覆率为96.45%,平均碎土率为95.30%,犁组不堵塞,刀辊不易缠草,机组通过性好;田间播种试验表明,整机播种后油菜出苗均匀,整机作业各项指标均满足稻茬地油菜直播种床整备要求。

    Abstract:

    Aiming at the problems of poor passability and adaptability, low tillage rate, grass entanglement of the knife roller, and poor straw burying performance in the traditional rotary tiller when tillage operations in the planting pattern of rapeseed under rice-rapeseed or rice-rice-rapeseed rotation planting, a driven disc plow and double-edged rotary tillage combined tiller was developed. A working method of active plow followed by double-edged rotary tillage and ditching on both sides was proposed. The main structural parameters of driven disc plow and the layout of driven disc plow-ditch device were determined. A double-edged rotary tillage device for driven disc plow and double-edged rotary tillage combined tiller was designed. The key structural parameters of double-edged rotary blade with long blade and short blade were determined according to sliding cutting principle. The arrangement of the double-edged rotary tillage blades were determined according to the structure layout of the driven disc plow group. The DEM simulation method was used to analyze the straw burial performance and soil exchange performance of the driven disc plow and double-edged rotary tillage combined tiller. The experiment showed that the average straw burial rate of the whole machine operation was 94.69% and the soil layer was evenly mixed after the whole machine worked. The field experiment showed that under the two conditions of high and low straw stubble, the average straw burial rate was 96.45% and the average soil crushing rate was 95.30% after the operation of the driven disc plow and double-edged rotary tillage combined tiller with double-edged rotary tillage device and knife roller did not twine grass. The field sowing test showed that the rapeseed emergence was uniform, and the indexes met the requirements of rapeseed direct seeding bed preparation in rice stubble field.

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廖庆喜,谢昊明,张青松,张季钦,敖倩,王磊.驱动圆盘犁与双刃型旋耕刀组合式耕整机设计与试验[J].农业机械学报,2023,54(7):99-110,195. LIAO Qingxi, XIE Haoming, ZHANG Qingsong, ZHANG Jiqin, AO Qian, WANG Lei. Design and Experiment of Driven Disc Plow and Double-edged Rotary Tillage Combined Tiller[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(7):99-110,195.

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  • 收稿日期:2022-12-27
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  • 在线发布日期: 2023-07-10
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