垄作免耕播种机被动式防缠绕破茬清垄装置设计与试验
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国家自然科学基金面上项目(51275318)、农业部公益性行业科研专项(201503116-09)和辽宁省农村经济委员会与质量技术监督局地方标准项目(2016160-27)


Design and Experiment of Passive Anti-winding Stubble Breaking and Ridge Cleaning Device for No-tillage Planter
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    摘要:

    为了解决东北玉米垄作免耕播种机作业时缠绕堵塞工作部件,减小对土壤扰动,提高破茬开沟质量等问题,优化设计了防缠绕破茬清垄装置,主要包括阿基米德螺线锯齿型缺口圆盘破茬刀和星型清垄轮。通过理论分析确定了影响破茬清垄装置作业性能的主要参数为机具前进速度Vm、破茬刀入土深度h以及清垄轮安装偏置角α。利用离散元软件EDEM进行二次回归正交旋转组合仿真试验,确定了该装置的最优工作参数组合为:机具前进速度Vm为7km/h、破茬刀入土深度h为75mm、清垄轮安装偏置角α为30°。通过田间验证试验,得出破茬清垄装置在最优工作参数组合下的破茬率为92.21%,清秸率为93.49%,验证了仿真理论研究结果,机具通过性显著提高,达到了东北玉米垄作免耕播种农艺和农机的技术要求。

    Abstract:

    Currently, during the no-tillage planting operation of corn ridge in Northeast China, there are issues such as entanglement and blockage of working parts, soil disturbance reduction, and improvement of stubble breaking and ditching quality. To address these issues, the anti-winding stubble breaking and clearing device was optimized, consisting of the Archimedes spiral serrated notch disc stubble cutter and star ridge cleaning wheel. Through theoretical analysis, the main parameters affecting the performance of the stubble clearing and ridge cleaning device were identified as the tool forward speed, the depth of the stubble cutter in soil, and the offset angle of the ridge clearing wheel installation. To determine the optimal working parameters of the device, the second-order regression orthogonal rotation combination simulation experiment was conducted by using the discrete element software EDEM. Through this experiment, the optimal working parameter combination of the device was obtained, which included a tool forward speed of 7km/h, a stubble cutter depth of 75mm, and a ridge clearing wheel installation offset angle of 30°. Field experiments were conducted to verify the optimal parameter combination, and the results indicated that the stubble breaking rate of the Archimedes spiral sawtooth notch disc stubble breaker was 92.21% and the stubble clearing rate was 93.49%, which significantly improved the trafficability of machines and tools. The simulation theory results were verified by field experiments, meeting the technical requirements for the integration of ridge planting and no-tillage sowing agronomy and agricultural machinery in Northeast China.

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林静,吕洲翼,李宏哲,王鑫宇,王东锐.垄作免耕播种机被动式防缠绕破茬清垄装置设计与试验[J].农业机械学报,2023,54(6):19-27. LIN Jing, Lü Zhouyi, LI Hongzhe, WANG Xinyu, WANG Dongrui. Design and Experiment of Passive Anti-winding Stubble Breaking and Ridge Cleaning Device for No-tillage Planter[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(6):19-27.

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  • 收稿日期:2022-09-27
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  • 在线发布日期: 2022-12-30
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