收获期油菜薹茎秆双层粘结离散元模型建立与优化
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湖南省自然科学基金项目(2021JJ40250、2021JJ40249)和湖南省教育厅优秀青年项目(22B0220)


Discrete Element Model Building and Optimization of Double-layer Bonding of Rape Shoots Stems at Harvest Stage
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    摘要:

    针对与油菜薹机械化收获中的切割、夹持输送、打捆等关键环节密切相关的油菜薹茎秆离散元仿真模型缺乏准确粘结参数的问题,以“油蔬两用”双低型油菜收获期油菜薹机械化夹持段茎秆为研究对象,利用EDEM仿真软件提出三轴空间坐标法构建油菜薹夹持中段茎秆双层粘结离散元仿真模型。采用Design-Expert软件依次设计了Plackett-Burman试验、最陡爬坡试验和Box-Behnken试验,完成油菜薹夹持中段茎秆仿真粘结参数标定。利用标定的参数优化解构建剪切和径向压缩模型进行相应仿真试验,通过与物理试验对比分析,对模型参数进一步优化。结果表明,内芯-内芯的法向/切向接触刚度、表皮-内芯法向/切向接触刚度,以及表皮-表皮法向接触刚度对茎秆力学性能影响显著,分别为1.94×107、9.56×108、6.28×109N/m;所有力学模型的仿真值与实测值相对误差不大于3%,且茎秆受力变化趋势基本一致,表明标定优化后的参数具有可行性和准确性。所构建的油菜薹茎秆双层粘结离散元模型能表征其内部结构的力学特性差异,可为油菜薹茎秆相关系统的数值模拟研究提供模型基础。

    Abstract:

    Aiming at the problem of lack of accurate bonding parameters in the discrete element simulation model of rape shoots stems, which is closely related to the key links of mechanized harvesting of rape shoots stems, such as cutting, transport by clamping, and baling, the stems of mechanized clamping section of rape shoots in the double low rape harvesting period of “oil and vegetable dual-use” were used as research objects. Using EDEM simulation software, a method to construct a discrete element simulation model of double-layer bonding of the middle clamping section stems of the rape shoots was proposed by using three-axis spatial coordinates method. Design-Expert software was used to design the Plackett-Burman test, the steepest climb test and the Box-Behnken test to complete the calibration of the simulation bonding parameters of the clamping section stems of rape shoots. The shear and radial compression models were constructed by using the optimized solutions of calibrated parameters, and the corresponding simulation tests were carried out. The model parameters were further optimized by comparative analysis with the physical test. The results showed that the normal/tangential contact stiffness of inner core to inner core, the normal/tangential contact stiffness of epidermis to inner core, and the normal contact stiffness of epidermis to epidermis had significant effects on the mechanical properties of stems, and the results were 1.94×107N/m, 9.56×108N/m and 6.28×109N/m, respectively. The relative error between simulated values and measured values of all mechanical models was not greater than 3%. And the force change trend of the stem was basically the same, indicating that the optimized calibration parameters were feasible and accurate, and the constructed double-layer bonding discrete method model of stems of rape shoots characterized the difference in mechanical characteristics of its internal structure, which can provide a model basis for the numerical simulation of the related system of stem of rape shoots.

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谢伟,彭磊,蒋蘋,孟德鑫,王修善.收获期油菜薹茎秆双层粘结离散元模型建立与优化[J].农业机械学报,2023,54(5):112-120. XIE Wei, PENG Lei, JIANG Pin, MENG Dexin, WANG Xiushan. Discrete Element Model Building and Optimization of Double-layer Bonding of Rape Shoots Stems at Harvest Stage[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(5):112-120.

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  • 收稿日期:2022-11-05
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  • 在线发布日期: 2023-05-10
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