组合式大蒜柔性去皮装置设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家自然科学基金项目(52005163)


Design and Test of Combined Garlic Flexible Peeling Device
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    为解决去皮率低、蒜仁易损伤等问题,设计了一款组合式大蒜柔性去皮装置。通过浮动搓擦单元分离蒜皮,振动机构完成输送,蒜瓣经过浮动搓擦、振动梳刷及气吹等组合作用完成柔性去皮。结合大蒜的物理机械特性,设计了搓擦机构、振动机构、梳刷机构、气吹机构等关键部件;通过对蒜瓣在浮动搓擦单元和振动筛内的动力学分析,确定了影响去皮性能试验的主要因素和取值范围。以搓擦筒轴转速、梳刷间距和曲柄转速为试验因素,以去皮率和损伤率为试验指标,进行三因素三水平响应面试验,求得搓擦筒轴转速、梳刷间距和曲柄转速的最优参数组合并进行了试验验证。试验结果表明最优参数组合为:搓擦辊轴转速70.73r/min、振动频率6.68Hz、梳刷间隙18.00mm;最优参数组合下,蒜瓣去皮率为93.68%、损伤率4.40%,试验验证结果与优化结果相对误差均小于5%,满足大蒜去皮要求。

    Abstract:

    In order to solve the problems of low peeling rate and easy damage of garlic kernel, a combined garlic flexible peeling device was designed. The garlic peel was separated by the floating rubbing unit, and the vibration mechanism completed the transportation. The garlic peel was flexible peeled by the combined action of floating rubbing, vibrating brush and air blowing. According to the physical and mechanical characteristics of garlic, the key components such as rubbing mechanism, vibration mechanism, brushing mechanism, air blowing mechanism were designed. Through the dynamic analysis of garlic cloves in the floating rubbing unit and the vibrating screen, the main factors and value range that affected the peeling performance test were determined. Taking the rotational speed of the rubbing cylinder shaft, the comb brush spacing and the crank rotational speed as the test factors, and the peeling rate and the breakage rate as the test indexes, the three-factor three-level response surface test was carried out to obtain the optimal parameter combination of the rubbing cylinder shaft rotational speed, the comb brush spacing and the crank rotational speed, and the test verification was carried out. The test results showed that the optimal parameter combination was the rotation speed of rubbing roller shaft of 70.73r/min, vibration frequency of 6.68Hz, comb brush clearance of 18.00mm. Under the optimal parameter combination, the peeling rate of garlic cloves was 93.68% and the damage rate was 4.40%. The relative error between the test verification results and the optimization results was less than 5%, which met the requirements of garlic peeling.

    参考文献
    相似文献
    引证文献
引用本文

李心平,孙臣臣,张万通,王升升,高连兴.组合式大蒜柔性去皮装置设计与试验[J].农业机械学报,2023,54(4):132-141. LI Xinping, SUN Chenchen, ZHANG Wantong, WANG Shengsheng, GAO Lianxing. Design and Test of Combined Garlic Flexible Peeling Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(4):132-141.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2022-08-15
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2022-09-19
  • 出版日期: