蔬菜钵苗移栽机开沟式多杆植苗机构优化设计与试验
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国家自然科学基金项目(32171899)


Optimization Design and Experiments of Ditching Multi-bar Seedling Planting Mechanism
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    摘要:

    针对导苗管式蔬菜钵苗植苗机构高速植苗时合格率不稳定的问题,设计了一种具有扶苗和推苗作用的开沟式多杆植苗机构,并分析了该机构的工作原理,建立了运动学模型;以运动学模型为理论基础,利用Matlab开发了植苗机构辅助分析软件;结合钵苗栽植农艺要求建立优化目标,应用辅助分析软件及遗传算法工具箱优化得到满足要求的最佳机构参数;以此参数完成了结构设计和三维建模,并进行了虚拟仿真分析,验证了植苗机构设计的正确性;设计植苗机构物理样机并开展了半自动和全自动蔬菜钵苗植苗试验。试验结果表明,栽植速度不高于90株/min时,栽植合格率均达到95%以上;栽植速度为120株/min时,栽植合格率超过89%,表明该机构能较好地完成植苗作业。

    Abstract:

    Aiming at the problem that the qualified rate is not easy to ensure when the seedling guiding tube planting mechanism is planted at high speed, a ditching multi-bar seedling planting mechanism with seedling pushing and supporting function was designed. The working principle of the planting mechanism was analyzed, and then the kinematics model of the mechanism was established. Based on the kinematics model, an aided-analysis and optimization software of the seedling planting mechanism was developed by using Matlab. According to the seedling planting requirements, the optimization objective was established, and the optimal mechanism parameters were obtained by the software and the Matlab genetic algorithm toolbox. With these parameters, the structure design and 3D modeling were completed, and the virtual simulation analysis was carried out to verify the correctness of design of the mechanism. The physical prototype of the seedling planting mechanism was manufactured, and the semi-automatic and automatic vegetable plug seedling planting experiments were carried out. The results showed that when the planting speed was not higher than 90 plants/min, the qualified rates were more than 95%;when the planting speed was 120 plants/min, the qualified rates remained above 89%, which indicated that the mechanism was feasible for the seedling planting operation. The design provided a reference for the study of vegetable plug seedling transplanting machine.

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周海丽,杨伟,俞高红,王斌,叶秉良.蔬菜钵苗移栽机开沟式多杆植苗机构优化设计与试验[J].农业机械学报,2023,54(3):79-86. ZHOU Haili, YANG Wei, YU Gaohong, WANG Bin, YE Bingliang. Optimization Design and Experiments of Ditching Multi-bar Seedling Planting Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(3):79-86.

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  • 收稿日期:2022-07-27
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  • 在线发布日期: 2023-03-10
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