移动式玉米秸秆热解炭化原位还田设备研究
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中国农业科学院科技创新工程项目和财政部和农业农村部:国家现代农业产业技术体系项目(CARS-02)


Mobile Equipment Study of Corn Stalk In-situ Returning Carbonization
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    摘要:

    针对目前秸秆炭化还田主要以异位为主,移动式热解设备结构复杂,难以实现秸秆田间炭化还田等问题,基于秸秆内热式低氧炭化原理,建立自供热反应系统,研制热解炭化反应器和热解气清洁燃烧室等关键部件,集成秸秆捡拾收集、粉碎输送、烟气回用烘焙、生物炭原位还田技术,研发移动式热解炭化原位还田设备。样机试制后,进行了静态调试试验,结果表明:该设备原料处理量为50kg/h,炭得率为21%,系统能量利用率74.6%;排放烟气中NOx质量浓度为184mg/m3,SO2质量浓度为26mg/m3,颗粒物质量浓度为17.8mg/m3,达到烟气排放要求;生物炭中总碳、固定碳及金属元素含量符合DB21/T 3314—2020《生物炭直接还田技术规程》中的Ⅰ级生物炭要求。该设备能够实现低碳排放、炭化能源自给、田间作业等功能,为秸秆还田提供支撑平台。

    Abstract:

    Unreasonable utilization of stalk resources leads to environmental pollution and resource waste in rural areas. Stalk returning is one of the promising technologies to improve the physical and chemical properties of soil, soil fertility, and soil organic matter. Corn stalk could be transformed into biochar and return to the field in-situ by pyrolysis and carbonization returning technology. There are some researches on mobile pyrolysis equipment, however, the complex structure of the equipment makes it hard to realize carbonization and returning to field in-situ. Therefore, a mobile pyrolysis and carbonization returning to the field in-situ integrated equipment was developed. A self-heating reaction system was established based on the principle of stalk internal thermal low oxygen carbonization. Meanwhile, the key parts were designed such as pyrolysis and carbonization reactor, and pyrolysis gas clean combustion chamber. The equipment integrated multiple technologies and devices. Such as stalk collection and crushing and transportation mechanism, flue gas recycling, torrifacation, and biochar in situ returning technology. The power system was equipped as well. The results showed that the material handling capacity of the equipment was 50kg/h, the yield of biochar was 21%, and the conversion efficiency was 74.6%. Furthermore, the mass concentration of NOx and SO2 in flue gas were 184mg/m3 and 26mg/m3, respectively. In parallel, the mass concentration of particulate matter was 17.8mg/m3. The emission met the flue gas emission requirements. The physical and chemical properties (total carbon, fixed carbon) of biochar, metal elements content, and the amount of biochar returned to the field met the requirements of standard of grade I biochar in DB21/T 3314—2020. The equipment could realize lower carbon emission, self-heating, and field mobile operation, which was beneficial to the utilization of corn stalk. Moreover, it was of great significance for the promotion of stalk returning technology in-situ.

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赵立欣,田利伟,贾吉秀,霍丽丽,谢腾,姚宗路.移动式玉米秸秆热解炭化原位还田设备研究[J].农业机械学报,2023,54(1):357-363. ZHAO Lixin, TIAN Liwei, JIA Jixiu, HUO Lili, XIE Teng, YAO Zonglu. Mobile Equipment Study of Corn Stalk In-situ Returning Carbonization[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(1):357-363.

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  • 收稿日期:2022-11-11
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  • 在线发布日期: 2023-01-10
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