玉米青贮收获机多参数检测系统设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家重点研发计划项目(2020YFB1709603)


Design and Experiment of Multi-parameter Detection System for Corn Silage Harvester
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    针对当前玉米青贮收获机作业参数人工检测效率低、自动检测手段匮乏、检测参数间相互独立、难以支撑关联分析等问题,设计了基于CAN总线和虚拟仪器的玉米青贮收获机田间多参数检测系统。该检测系统由作业质量检测装置、机械部件工况检测装置、液压部件工况检测装置和上位机监测软件构成,可以实现发动机输出转速与扭矩、割茬高度、收获生产率、割台工作转速与扭矩、切碎辊工作转速与扭矩、抛送风机工作转速与扭矩、行走部件转速与扭矩、喂入部液压泵输出流量与压力等多种参数的系统性测量与综合分析,并结合现行标准用于玉米青贮收获作业的整机合格性评价。田间试验结果表明,多参数检测系统能够实现玉米青贮收获机作业参数的全面、动态、连续和稳定测量。其中,扭矩参数静态测量的最大相对误差在±0.5%范围内,空载工况下的试验组间均值差异性不大于0.75N·m,试验组内重复性测量最大极差为1.28N·m,最大变异系数为0.012;收获工况下的检测数据与实际工况始终保持一致,可以准确获取不同机器参数下的整机转速与扭矩动态变化趋势;液压流量参数测量的最大相对误差为1.13%,额定作业工况下的相对误差为0.53%;收获生产率参数测量的模型回归系数为0.89,平均相对误差为11.1%;割茬高度参数测量的最大相对误差为4.78%。玉米青贮收获机作业性能综合测试系统通信正常,数据采集稳定可信,有效降低田间检测复杂度,可为玉米青贮收获机的参数在线检测、适用性综合评价与整机设计优化等提供技术支持。

    Abstract:

    In order to solve the problems of the low efficiency of manual detection, the lack of automatic detection methods, the independence of the detection parameters and the difficulty of supporting correlation analysis in corn silage harvester, a multi-parameter data monitoring system for silage machines based on CAN bus and virtual instruments was designed. The monitoring system was composed of operation quality detection device, mechanical parts power detection device, hydraulic component power monitoring device and monitoring software, which can realize systematic measurement and comprehensive analysis of various parameters such as engine speed and torque, stubble retention height, harvesting efficiency, header part speed and torque, chopping roller speed and torque, throwing fan speed and torque, walking part speed and torque, feeding pump inlet and outlet pressure and hydraulic pipeline flow, etc. And the qualification evaluation of the whole machine can be realized under the current national standard. The field test results showed that the multiparameter test system can realize the comprehensive, dynamic, continuous and stable measurement of the operating parameters in the field, and the maximum relative error of torque parameters in the static measurement was not more than ±0.5%. The mean difference between the test groups was not more than 0.75N·m under no-load condition, while the maximum range of the repeatability measurement was 1.28N·m, and the maximum coefficient of variation was 0.012;the monitoring data was always consistent with the actual working conditions under harvesting condition, and the dynamic trend of torque and speed parameters for the whole machine can be accurately obtained under different harvest conditions;the maximum relative error of hydraulic flow parameter in the dynamic measurement was 1.13%, and the relative error was 0.53% under the rated operating conditions. The model regression coefficient of harvesting efficiency measurement was 0.89, while the average relative error was 11.1%. The maximum relative error of stubble height detection was 4.78%. In summary, the comprehensive test system for the corn silage harvester had a good performance communication, and the data collection was stable, accurate and credible, which can effectively reduce the complexity of field detection, and can provide technical support for the online parameters detection, the comprehensive applicability evaluation and the machine design optimization in corn silage harvester.

    参考文献
    相似文献
    引证文献
引用本文

汪凤珠,赵博,刘阳春,毛文华,王吉中,姜含露.玉米青贮收获机多参数检测系统设计与试验[J].农业机械学报,2023,54(1):127-136. WANG Fengzhu, ZHAO Bo, LIU Yangchun, MAO Wenhua, WANG Jizhong, JIANG Hanlu. Design and Experiment of Multi-parameter Detection System for Corn Silage Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(1):127-136.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2022-03-02
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2023-01-10
  • 出版日期: