玉米果穗深床层热风干燥特性试验
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山东省重点研发计划项目(2021CXGC010807)、山东省农业科学院农业科技创新工程项目(CXGC2022E16)和山东省自然科学基金项目(ZR2019PEE047)


Hot Air Drying Characteristics in Deep Bed of Corn Ear
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    摘要:

    为了提高玉米果穗干燥均匀性和干燥效率,降低干燥品质损失,通过研制玉米果穗深床层干燥试验台,并进行不同风速(0.5、1m/s)、热风温度(常温(即室温),50、60、70℃)以及料层厚度(180、360、540、720mm)下玉米果穗干燥特性以及品质试验研究,确定最佳的玉米果穗深床层干燥工艺与参数。试验结果表明,提高热风温度和风速均会提高干燥速率,风速0.5m/s时,热风温度50、60、70℃条件下第1层的干燥时间分别为28、20、14h,而常温通风干燥下192h后含水率仅下降到20%,随着热风温度的降低,干燥时间显著延长;提高热风风速有利于提高干燥速率,第3、4层玉米果穗干燥速率受风速的影响大于第1、2层;随着料层的增加,各干燥条件下干燥速率显著降低,干燥时间延长;常温条件下果穗各料层长时间处于高湿环境,从而在玉米果穗高含水率阶段采用常温通风干燥方式容易造成内部高湿和发热现象;干燥过程中玉米籽粒含水率先下降,果穗芯轴的含水率高于籽粒。与对照组相比,各组干燥物料的亮度均下降,提高热风风速和温度会降低亮度;常温通风干燥玉米籽粒电导率最低,随着温度和风速的提高,电导率升高,表明籽粒内部结构破坏较大;干燥后玉米籽粒淀粉含量和可溶性糖含量均有所减小,其中70℃、0.5m/s条件下玉米淀粉含量最低,60℃和70℃、0.5m/s条件下玉米可溶性糖含量较低。根据研究结果,确定玉米果穗深床层干燥工艺为先热风干燥后常温通风干燥的方式,热风温度50℃或60℃、风速0.5m/s、通风管路单侧料层厚度为360mm为较优的果穗热风干燥工艺参数。

    Abstract:

    Aiming to improve the drying uniformity of corn ear and drying efficiency, reduce the quality loss, and optimize the design of drying and storage equipment for corn ear, a deep bed drying test equipment of corn ear was designed according to the drying technical requirements. The drying test equipment included hot air device, drying section, control system, temperature and humidity monitoring components. The corn ear drying characteristics and quality experiment were conducted at different wind speeds (0.5m/s and 1m/s), hot air temperature (room temperature, 50℃, 60℃ and 70℃) and material layer thickness (180mm, 360mm, 540mm and 720mm). The result showed that with the increasing of hot air temperature and wind speed, the drying rate was improved. When the wind speed was 0.5m/s, the drying time of the first material layer under the hot air temperature of 50℃, 60℃ and 70℃ was 28h, 20h and 14h, respectively. However, the moisture content (wet basis) of corn ear at room temperature drying only dropped to 20% after 192h. With the decrease of the hot air temperature, the drying time was significantly prolonged. Increasing hot air speed was beneficial forimproving the drying rate. The change of the drying rate of corn ears in the third and fourth material layersinfluenced by hot air speed was greater than that of the first or second layers. When the hot air temperature was 50℃, the drying time at the first material layer under the wind speed of 1m/s was 14.3% lower than the wind speed of 0.5m/s. With the increase of material layers, the drying rate under each drying condition was significantly reduced, and the drying time was prolonged. The material layer of corn ear at room temperature drying conditions was in a high-humidity environment for a long time. Drying corn ear in the stage of high water content by the natural ventilation method was easy to cause internal high humidity and high temperature. The moisture content of the corn kernel was decreased firstly during the drying process,and the moisture content of the corn cob was much higher than that of the corn kernel. Compared with the control group, the brightness value of the dried materials was decreased. Besides, the increasing of the hot air speed and temperature would decrease the brightness value of corn kernel. The electrical conductivity of corn kernels dried at room temperature was the lowest, which was 104μS/cm. With the increase of hot air temperature and wind speed, the electrical conductivity was increased, indicating that the internal structure of maize kernels was damaged greatly. The starch content and soluble sugar content of corn kernel were decreased after drying, among which the starch content was the lowest at 70℃, 0.5m/s and the soluble sugar content was the lowest at 60℃ and 70℃, 0.5m/s. On the basis of the drying characteristics and quality changes of corn ear, it was determined that the deep bed drying process of the corn ear was the method of hot air drying first and then drying at room temperature. The optimal hot air drying process parameters of corn ear was hot air temperature of 50℃ or 60℃, wind speed of 0.5m/s and air channel’s unilateral material layer thickness of 360mm.

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孙庆运,张宗超,贾振超,韩梦龙,慈文亮,赵峰.玉米果穗深床层热风干燥特性试验[J].农业机械学报,2022,53(s2):285-292. SUN Qingyun, ZHANG Zongchao, JIA Zhenchao, HAN Menglong, CI Wenliang, ZHAO Feng. Hot Air Drying Characteristics in Deep Bed of Corn Ear[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):285-292.

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  • 收稿日期:2022-06-08
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  • 在线发布日期: 2022-08-14
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