转盘式对虾开背工艺分析与参数优化
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国家重点研发计划项目(2019YFD0901801)


Process Analysis and Parameter Optimization of Prawns Open-back Machine with Rotary Plate Clamping
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    摘要:

    针对目前对虾开背环节工艺不完善、实际应用装备缺乏等问题,以中型南美白对虾为研究对象,探究了对虾开背关键工艺方法,建立了对虾开背过程力学模型,获得影响开背效果主要因素为刀具角度、加工中心盘转速和刀具安置距离;采用单因素试验研究和分析了各因素对开背成功率、虾仁损伤率、虾线裸露成功率和感官评分值的影响,确定影响因素最佳区间为:刀具角度20°~60°、加工中心盘转速10~40r/min和刀具安置距离9~11mm;利用Design-Expert软件进行多因素响应面试验研究分析,并采用多目标优化方法,得到最优参数组合为:刀具角度43.838°、加工中心盘转速28.391r/min、刀具安置距离9.801mm时,开背成功率为99.161%、虾仁损伤率为2.825%、虾线裸露成功率为90.727%、感官评分值为86.944。验证试验结果表明:针对中型南美白对虾,当刀具角度45°、加工中心盘转速28r/min、刀具安置距离9.8mm时,开背成功率为98.89%、虾仁损伤率为3.33%、虾线裸露成功率为87.78%、感官评分值为85.33,与理论优化值的绝对误差均较小,优化后的对虾开背装置性能满足作业要求。研究可为对虾开背工序装置设计和参数选择提供理论基础和科学依据。

    Abstract:

    For prawns in open back processes, and lack of practical equipment, taking Litopenaeus vannamei as research object, the key technology of prawn back opening was studied, the factors affecting the effect of back opening were analyzed, and the evaluation index requirements were established, in the rotating disc prawn open back device was carried on the three factors three levels of response surface optimization test, and the optimized drive back parameters were obtained. A validation test was carried out. In order to study the main influencing factors of open-back process of prawn, a mechanical model of open-back process of prawn was established. The main influencing factors were tool angle, machining center disk speed and tool placement distance. The optimal range of influencing factors was determined by single factor test as follows: tool angle of 20°~60°, machining center disk speed of 10~40r/min and tool placement distance of 9~11mm. Based on Box-Behnken central composite design theory, the three-factor and three-level response surface test was designed, and the test data were analyzed and optimized. The theoretical optimization results were as follows: under the conditions of 43.838° tool angle, 28.391r/min tool rotation speed and 9.801mm tool positioning distance, the success rate of back opening, shrimp damage rate, shrimp line naked success rate and sensory score were 99.161%, 2.825%, 90.727% and 86.944. Verification test results showed that for medium Litopenaeus vannamei, when the tool angle was 45°, the processing center rotation speed was 28r/min, and the tool placement distance was 9.8mm, the success rate of back opening was 98.89%, the damage rate of shrimp was 3.33%, the success rate of shrimp line exposure was 87.78%, and the sensory score was 85.33 points, and the absolute error between them and the theoretical optimization value was small. The reliability of the regression model prediction was proved, and the performance of the optimized prawns open-back device met the operation requirements.

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吴海华,李璐,熊师,白圣贺,牛康,周利明.转盘式对虾开背工艺分析与参数优化[J].农业机械学报,2022,53(s2):152-160. WU Haihua, LI Lu, XIONG Shi, BAI Shenghe, NIU Kang, ZHOU Liming. Process Analysis and Parameter Optimization of Prawns Open-back Machine with Rotary Plate Clamping[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):152-160.

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  • 收稿日期:2022-06-30
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  • 在线发布日期: 2022-08-15
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