油菜种子甩盘式丸化加工试验与参数优化
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国家重点研发计划项目(2018YFD0101000)


Processing Test and Parameter Optimization on Rotary Disc Pelleting Machine for Rapeseeds
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    摘要:

    为研究油菜种子丸粒化核心工艺对成丸质量的影响,分析了油菜种子丸化过程的接触力学,构建丸化过程的仿真模型,开展验证试验,优化油菜种子丸粒化加工工艺。接触力学分析结果表明,种丸粘结包敷的前提是种丸-粉剂颗粒碰撞过程中的相对切向速度小于阈值,二者未发生相对滑动;较大的法向接触力可提高最大静摩擦力、压实丸粒粘结,促进成丸质量;而对于种丸-种丸、粉剂-粉剂间接触,增大切向接触力、降低法向接触力,有利于减少多籽、空丸及形变等问题发生。仿真结果表明,当甩盘转速为1200r/min时,种丸-粉剂的速度均差为0.22m/s,创造静止粘结条件;种丸和粉剂速度分布标准差为0.42、0.52m/s,种丸-种丸、粉剂-粉剂的平均速度影响多籽和空丸产生。供粉速度影响核心粘结区域种子和粉剂的比例,粉剂过多形成空丸、浪费粉剂,粉剂不足降低包敷效率。正交试验极差和方差分析结果表明,粉液比是影响成丸质量的最主要因素,丸粒化油菜种子最佳工艺参数:甩盘转速为1200r/min、粉液比为2.1、供粉速度为24g/min,此时成丸合格率为95.7%,单籽率为94.9%,包敷效率为1.8kg/h。研究结果揭示了种子丸粒化机理,形成了油菜种子丸粒化加工工艺,有利于提升油菜种子加工水平。

    Abstract:

    In order to study the influence of the core process of rapeseed pelletizing on the pellet quality, the contact mechanics of rapeseed pelletizing process were analyzed, a simulation model of the pelletizing process was constructed, validation tests were conducted and the rapeseed pelletizing process was optimized. The contact force analysis results led to the following conclusions: the tangential velocity was less than the threshold value, and no sliding friction occurred, which was the premise of bonding and coating. A larger normal contact force can increase the maximum static friction force, compact the pellet bonding, and promote the quality of pellets. Increasing the tangential contact force and reducing the normal contact force of pellets-pellets and powder-powder were beneficial to reduce the occurrence of problems such as multiple seeds, empty seeds, and deformation. The simulation analysis results showed 〖JP3〗that when the rotating speed was 1200r/min, the average speed of seed pellets and powder was 0.22m/s, creating static bonding conditions; the standard deviation of the speed distribution of seed pellets and powder was 0.42m/s and 0.52m/s; the average velocity of pellets-pellets, powder-powder, affected multiple seeds and empty seeds production. The powder supply speed affected the ratio of seeds to powder in the core bonding area. Too much powder formed empty seeds and wastes powder, and insufficient powder reduced the coating efficiency. The results of the orthogonal test showed that the powder-to-liquid ratio was the most important factor affecting the quality of pelletizing. The optimal parameters of the pelletizing rapeseed processing technology were obtained as follows: when the rotating speed was 1200r/min, the powder-to-liquid ratio was 2.1, and the powder supply speed was 24g/min, the qualified pellet rate was 95.7%, the single-seed rate was 94.9%, and the efficiency of pelletizing was 1.8kg/h. The research revealed the mechanism of seed pelletization and formed the process of rape seed pelletization, which was beneficial to promote the improvement of rapeseed seed processing level.

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张帅扬,吕程序,白圣贺,吴金灿,杜爱丽,毛文华.油菜种子甩盘式丸化加工试验与参数优化[J].农业机械学报,2022,53(s2):131-140. ZHANG Shuaiyang, Lü Chengxu, BAI Shenghe, WU Jincan, DU Aili, MAO Wenhua. Processing Test and Parameter Optimization on Rotary Disc Pelleting Machine for Rapeseeds[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):131-140.

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  • 收稿日期:2022-06-23
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  • 在线发布日期: 2022-08-22
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