自走式养殖粪水注射施肥机设计与试验
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河北省农林科学院科技创新专项(2022KJCXZX-NJS-3)、河北省现代农业产业技术体系生猪创新团队建设项目(HBCT2018110206)和河北省重点研发计划项目(21327305D)


Design and Experiment of Self-propelled Fecal Water Injection Fertilizer Applicator
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    摘要:

    针对目前养殖场养殖粪水产量大、配套耕地面积小且分散,小型粪水注射施肥机缺乏及利用率低问题,设计了主要由底盘、罐体、吸排肥系统及开沟施肥注射器等部件组成、容量为6m3的自走式养殖粪水注射施肥机。阐述了施肥机整机结构及工作原理,对施肥机罐体结构、吸排肥管路系统、控制监控系统、粪水均分器及取力器等关键部件进行了设计与计算,对核心部件粪水均分器进行了流场模拟分析与优化改进,确定了粪水均分器结构形式及各分水管出口开口角度。按照设计要求对施肥机进行了试制,并以猪场养殖粪水为原料进行了田间试验,结果表明:该机可实现粪水多通道多方位自动吸排、循环流动、注射断流及防堵监测报警等功能,施肥机行进速度为4km/h时,注射深度为92.8mm,注射深度稳定系数为94.6%,各行施肥量一致性变异系数为5.3%,各项指标与设计值相符,且满足农艺要求。

    Abstract:

    In order to overcome the shortcomings of farms, such as high fecal water yield, small and scattered supporting arable land area, lack of small fecal water injection fertilization machine, low utilization rate of fecal water, a kind of equipment of self-propelled fecal water injection fertilizer applicator was developed. The capacity of the machine was 6m3, mainly composed of chassis, fertilizer tank, suction and discharge system and trenching fertilization syringe and other components. The complete machine structure and operational principle of the equipment were introduced. The research focused on the key components of the fertilizer applicator, such as tank structure, suction and discharge pipe system, control and monitoring system, fecal water divider and power extractor, which were designed and calculated. When the machine worked, it can realize the functions of fecal water multi-channel and multi-directional automatic suction and discharge, constant speed cruise, liquid circulating flow in the tank, furrow fertilization, injection cut-off and anti-blocking monitoring and alarm. According to the design requirements, the fertilizer applicator was trial produced, and the field experiment was carried out with pig farm manure as raw material. Experiment and test results showed that when the speed of the fertilizer applicator was 4km/h, the injection depth was 92.8mm, the stability coefficient of injection depth was 946%, and the consistency variation coefficient of fertilizer application was 5.3%. All indexes were consistent with the design value and met the agronomic requirements. The research result provided reference for the research and development of small self-propelled fecal water injection fertilization equipment.

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袁兴茂,吴海岩,李霄鹤,焦海涛,胡栋,张俊杰.自走式养殖粪水注射施肥机设计与试验[J].农业机械学报,2022,53(s2):84-90. YUAN Xingmao, WU Haiyan, LI Xiaohe, JIAO Haitao, HU Dong, ZHANG Junjie. Design and Experiment of Self-propelled Fecal Water Injection Fertilizer Applicator[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):84-90.

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  • 收稿日期:2022-06-15
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  • 在线发布日期: 2022-08-10
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