双层倾斜振动风筛式蓖麻清选装置设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

国家自然科学基金项目(51475312)


Design and Test of Double-layer Inclined Vibrating Air-screen Castor Cleaning Device
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    蓖麻脱出物组分复杂,清选后含杂率高,且没有专用清选装置,清选效率低,为此设计一种双层倾斜振动风筛式蓖麻清选装置。首先对清选装置总体结构进行设计,采用双层风吹式同步振动结构。其次,对装置的振动筛、清选室、出料口等关键部件进行设计。采用离散元法对清选筛结构进行参数优化,以哲蓖4号为试验物料,测定物料离散元参数,通过单因素试验,分析上筛面筛孔排列型式、筛孔直径、筛面倾角对筛分效率和损失率的影响。确定最佳设计参数为U型筛孔排列、筛孔直径14mm、筛面倾角8°。为了获取最优的工作参数,采用离散元法与计算流体动力学(Computational fluid dynamics,CFD)耦合方法对清选过程进行仿真分析。对单目标函数进行参数优化,当振动筛振幅为8.43mm、振动筛振频为6.00Hz、气流横向角为40.00°时,蓖麻脱出物的最大筛分效率为98.20%。当振动筛振幅为7.00mm、振动筛振频为7.76Hz、气流横向角为40.81°时,蓖麻籽粒的最小损失率为2.02%。以振动筛的振幅、振频和气流横向角为试验因素,以筛分效率和损失率为试验指标,设计了正交组合试验,建立各因素与指标间的数学回归模型,并对模型进行参数优化。结果表明,当振动筛振幅9.00mm、振动筛振频6.16Hz、气流横向角40.00°时,蓖麻清选装置的筛分效率和蓖麻籽粒的损失率最优,分别为97.66%和2.32%。最后,设计出蓖麻清选装置,通过台架试验对最优参数组合进行试验,实际筛分效率与损失率分别为93.15%和6.94%,与预测结果误差在5%以内,同时实际所得到的籽粒含杂率为0.83%,满足使用要求。

    Abstract:

    Castor effluent has complex components, high impurity content and low efficiency after cleaning. There is no special cleaning device. A double-layer inclined vibrating air-screen castor cleaning device was designed. Firstly, the overall structure of the cleaning device was designed, and the double-layer wind blowing synchronous vibration structure was determined. Secondly, the key components of the device, such as vibrating screen, cleaning chamber and discharge port, were designed. The discrete element method (DEM) was used to optimize the structure of cleaning screen. The ZheBi No.4 varieties was taken as the test material, and then the discrete element parameters of the material were measured. Through the single factor test, the effects of the upper screen hole distribution, the screen hole size and the screen surface inclination on the screening efficiency and loss rate were analyzed. The optimum design parameters were determined as follows: the U-shaped mesh arrangement, the mesh diameter of 14mm, and the inclination angle of the screen surface of 8°. The parameters of the single objective function were optimized. When the vibration amplitude of the vibrating screen was 8.43mm, the vibration frequency of the vibrating screen was 6Hz, and the transverse angle of the air flow was 40°, the maximum screening efficiency of castor effluent was 98.20%. When the vibrating screen amplitude was 7mm, the vibrating frequency was 7.76Hz, and the transverse angle of air flow was 40.81°, the minimum loss rate of castor seeds was 2.02%. Through the single factor test, the effects of the distribution form, size and inclination angle of the upper screen surface on the screening efficiency and loss rate were analyzed, and then the best distribution form, size and inclination angle of the screen surface were determined. In order to obtain the optimal working parameters, the coupling method of discrete element method and computational fluid dynamics (CFD) was applied to simulate and analyze the cleaning process. Taking the amplitude, vibration frequency and transverse angle of air flow of vibrating screen as test factors, the screening efficiency and loss rate as test indexes, the ternary quadratic orthogonal combination test was designed. The mathematical regression model between each factor and index was established, and the parameters of the model were optimized. The results showed that when the amplitude of the vibrating screen was 9.00mm, the vibration frequency of the vibrating screen was 6.16Hz and the transverse angle of the air flow was 40.00°, the screening efficiency of the castor cleaning device and the loss rate of castor seeds were the best, which were 97.66% and 2.32% respectively. Through the bench test, the optimal parameter combination was tested. The actual efficiency and loss rate were 93.15% and 6.94% respectively, and the error with the predicted results was controlled within 5%. At the same time, the actual grain impurity content was 0.83%, which met the application requirements. The research result can provide a theoretical basis for the design of castor cleaning device.

    参考文献
    相似文献
    引证文献
引用本文

侯俊铭,任兆坦,朱红杰.双层倾斜振动风筛式蓖麻清选装置设计与试验[J].农业机械学报,2022,53(s2):39-51. HOU Junming, REN Zhaotan, ZHU Hongjie. Design and Test of Double-layer Inclined Vibrating Air-screen Castor Cleaning Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):39-51.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2022-06-22
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2022-07-22
  • 出版日期: