稻田绿肥紫云英种子联合收获机设计与试验
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中国农业科学院所级基本科研业务费专项(S202012-03)、国家绿肥产业技术体系建设专项资金项目(CARS-22)和中国农业科学院主要粮经作物初加工装备创新团队专项(31-NIAM-09)


Design and Experiment of Seed Combine Harvester for Chinese Milk Vetch Green Manure in Paddy Field
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    摘要:

    为解决现有稻田绿肥紫云英种子收获时存在的割台适用性差、脱粒分离能力弱以及清选除杂能力不强等问题,设计了稻田绿肥紫云英种子联合收获机。对防落荚柔性扶禾割台、纵向杆齿式脱粒装置、风筛式分层控杂清选装置等关键部件进行了参数设计,设计了紫云英机收专用扶禾器和割刀组件;确定纵向杆齿式脱粒装置结构参数(喂入段、脱粒段、排草段长度),对脱粒元件结构参数、数量及周向分布进行了计算;利用ICEM-CFD网格划分软件和Fluent流体动力学分析软件等对三风道清选装置离心风机转速1080r/min、叶轮直径385mm工作参数下的内部气流场开展数值模拟,并进行试验验证。以降低紫云英籽粒机收损失率、破碎率、含杂率为目标,选择对收获质量影响较大的机具前进速度、脱粒滚筒转速、清选风机转速、鱼鳞筛开度共4个因素,利用Box-Behnken中心组合试验方法,进行四因素三水平响应面试验,使用Design-Expert对试验结果进行响应面分析,通过多目标参数优化,确定最佳工作参数组合为:机具前进速度3km/h,脱粒滚筒转速550r/min,清选风机转速990r/min,鱼鳞筛开度35mm。在此参数条件下进行了田间试验,实测紫云英籽粒损失率为2.35%,破损率为0.22%,含杂率为0.51%,均满足相关标准技术要求。

    Abstract:

    China is the country of origin of Astragalus sinicus L., and also the country with the earliest utilization and cultivation of Astragalus sinicus L. and the largest planting area in the world. Astragalus sinicus L., also known as Chinese milk vetch, Zi yunying and so on, is one of the main winter green manure crops in paddy fields of central and southern China. Currently, the harvest methods of Astragalus sinicus L.green manure seed are mainly include: artificial harvest and mechanical harvest, artificial harvest is time-consuming and laborious, and the yield of reserved seed for planting is low. Generally, the seed yield of Astragalus sinicus L. in paddy field is 300~650kg/hm2, there are two common ways of mechanical harvest: the first one is segmented harvest, using a rice, wheat, rape or bean swather to harvest Astragalus sinicus L. and then through natural drying, a thresher is used for threshing afterwards, the second one is combine harvest, by adjusting parameters and changing working components of traditional grain harvester or rapeseed combine harvester to complete harvest of Astragalus sinicus L seed. Segmented harvesting process is cumbersome and inefficient, combine harvest is of high efficiency, which is the development trend of Astragalus sinicus L. seed harvest, however, the harvest quality of existing Astragalus sinicus L. green manure seed combine harvester was affected by unreasonable structure configuration of header, weak separation ability of threshing mechanism, and poor impurityremoval function of cleaning device, the loss rate of machine harvest in field measurement was in the range from 31.5% to 32.1%, and the seed impurity rate and breakage rate were high, which seriously affected the scale promotion and application of Astragalus sinicus L. green manure. In order to solve the problems such as poor applicability of header, weak separation ability of threshing mechanism and poor impurity-removal ability of cleaning device during the harvest process of existing-Astragalus sinicus L. green manure seed harvester, a 4LGM-200 type-Astragalus sinicus L. green manure seed combine harvester was designed. The Parameters of the key components, such as the flexible anti pod-dropping seedling-lifting header, the longitudinal rod teeth type threshing device and the air-sieve type layered impurity-controlled cleaning device were designed, the structual parameters (lenth of feeding section, threshin section and grass-dischaging section) of the longitudinal rod teeth type threshing device were determined. Meanwhile, the structural parameters, number and circumferential distribution of threshing elements were designed and calculated. Both the ICEM-CFD mesh partitioning software and Fluent fluid dynamics analysis software were used to perform numerical simulation on the internal airflow field of the threechannel centrifugal fan under the condition when the rotation speed of the fan was 1080r/min and impeller diameter was 385mm, and test verification analysis were carried out as well. Aiming at reducing loss rate, breakage rate and inpurity rate of Astragalus sinicus L. seed during mechanical harvest process, four factors which had a great influence on the harvest quality were selected, including the machine forward speed, rotation speed of the roller, rotation speed of the fan and the scale sieve’s opening. By adoting the Box-Behnken central composite test method, the response surfaces experiments with four factors and three levels were conducted, and then the response surface analysis of the test results was performed by using Design-Expert, through multi-objective parameter optimization, the best combination of working parameters was obtained: the machine forward speed was 3km/h, rotation speed of the roller was 550r/min, rotation speed of the cleaning fan was 990r/min, and the scale sieve’s opening was 35mm. Under these parameters, the field test was carried out, the results showed that the loss rate of Astragalus sinicus L. seed was 2.35%, the breakage rate was 0.22%, and the impurity rate was 0.51%, which was better than the technical requirements of loss rate and breakage rate less than 5% and impurity rate less than 3% specified in relevant standards. 

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游兆延,颜建春,吴惠昌,王申莹,曹明珠,汪玮.稻田绿肥紫云英种子联合收获机设计与试验[J].农业机械学报,2022,53(s2):1-10. YOU Zhaoyan, YAN Jianchun, WU Huichang, WANG Shenying, CAO Mingzhu, WANG Wei. Design and Experiment of Seed Combine Harvester for Chinese Milk Vetch Green Manure in Paddy Field[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s2):1-10.

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  • 收稿日期:2022-06-10
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  • 在线发布日期: 2022-07-01
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