根茎类作物单摆铲栅收获装置驱动转矩特性研究
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国家重点研发计划项目(2016YFD0701605、2016YFD070030202)


Driving Torque Characteristics of Oscillating Slat Shovel for Rhizome Crops Harvest Device
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    摘要:

    单摆铲栅收获装置的驱动转矩为4组单体转矩的耦合叠加且随负载周期变化,最大驱动转矩及转矩波动度直接影响了拖拉机功率匹配与功率利用效率。为研究收获装置驱动转矩特性,在工作单体受力分析基础上建立了单体转矩、驱动转矩、比功耗解析方程,结合离散元仿真分析了收获装置驱动转矩时域响应特点:单体转矩呈现每周期双峰、相邻周期强弱变化规律,受组间振动平衡与土壤粘塑性作用,驱动转矩呈现每周期双峰、相邻周期微变的规律,峰值约为单体转矩的1.2~2.3倍。为明确相关参数对驱动转矩的影响,开展了四因素三水平Box-Behnken仿真试验,建立了最大驱动转矩、转矩波动度、比功耗预测数学模型,仿真试验结果表明:振幅、振动频率、挖掘深度、前进速度、振幅与振动频率交互项均是最大驱动转矩、比功耗的主要影响因素,振动频率、挖掘深度对转矩波动度有较大影响。甘草收获田间试验结果表明:当挖掘深度为450~500mm时(工况1),驱动转矩呈现每周期双峰、相邻周期强弱变化的规律,最大驱动转矩为797.17N·m、转矩波动度为2.54、比功耗为122.06kJ/m3、收净率为96.42%;当挖掘深度为350~400mm时(工况2),最大驱动转矩较工况1下降约39.44%,转矩波动度下降约27.95%,比功耗与收净率基本不变。该研究可为单摆铲栅收获装置结构参数优化及根茎作物振动减阻节能收获研究提供参考。

    Abstract:

    The driving torque of the oscillating slat shovel harvesting device is determined by four groups of single torque coupling, and the maximum driving torque and torque fluctuation directly affect the power matching and effective power output of the tractor. Analytical equations and discrete element simulation were used to analyze the characteristics of the driving torque waveform of the harvesting device. The single torque showed a double peak per cycle and the strength of adjacent cycles. Due to the vibration balance between groups and soil viscoplasticity, the driving torque showed a double peak per cycle and a slight change in adjacent cycles. The peak value was about 1.2~2.3 times of the single torque. The maximum driving torque, torque fluctuation and specific power consumption were taken as the driving torque characteristics and influencing factors of the harvesting device. Based on the force analysis of the working monomer, the monomer torque, driving torque and specific power consumption were established as the indexes, and the four-factor and three-level Box-Behnken simulation experiment was carried out. The experimental results showed that the amplitude, vibration frequency, excavation depth, forward speed, and the interaction term between amplitude and vibration frequency had significant influence on the maximum driving torque. Under the fixed working condition, when the amplitude was 8~10mm and the vibration frequency was 8~9.67Hz, the maximum driving torque had a better value. The vibration frequency, excavation depth and their interaction were the main factors affecting the torque ripple. Under fixed conditions, when the vibration frequency was 8.67~10.67Hz, the torque ripple had a better value, and the excavation depth can be 350~450mm. The vibration frequency, amplitude, forward velocity, excavation depth, and the interaction term between vibration frequency and forward velocity were the most important factors affecting the specific power consumption. Under fixed conditions, when the forward velocity was 0.35~0.45m/s, and the vibration frequency was 7.67~9.67Hz, there was a numerical optimal value of specific power consumption. The field test results of liquorice harvester showed that when the excavation depth was 450~500mm (condition 1), the driving torque showed a double peak per cycle and the adjacent strength changed, the maximum driving torque was 797.17N·m, the torque fluctuation was 2.54, the specific power consumption was 122.06kJ/m3, and the liquorice harvest rate was 96.42%. With the excavation depth reduced to 350~400mm (condition 2), the strong and weak cycles of driving torque were not obvious. Compared with condition 1, the maximum driving torque was decreased by about 39.44%, and the torque fluctuation was decreased by about 27.95%, and the specific power consumption was basically the same. The oscillating slat shovel harvesting device had good torque balance ability, which can provide reference for the research on vibration drag reduction and energy saving harvesting of rhizome crops, especially deep rhizome crops harvesting equipment.

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万里鹏程,李永磊,黄金秋,宋建农,董向前,王继承.根茎类作物单摆铲栅收获装置驱动转矩特性研究[J].农业机械学报,2022,53(s1):191-200,339. WAN Lipengcheng, LI Yonglei, HUANG Jinqiu, SONG Jiannong, DONG Xiangqian, WANG Jicheng. Driving Torque Characteristics of Oscillating Slat Shovel for Rhizome Crops Harvest Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s1):191-200,339.

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  • 收稿日期:2022-06-28
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  • 在线发布日期: 2022-11-10
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