玉米颗粒粘结模型离散元仿真参数标定方法研究
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山东省重大科技创新项目(2019JZZY020622)、农业农村部黄淮海现代农业装备重点实验室开放项目(NJY2022QN04)和山东省农业科学院农业科技创新工程项目(CXGC2022A31)


Determination of Interspecific Contact Parameters of Corn and Simulation Calibration of Discrete Element
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    摘要:

    在CFD-DEM气固耦合仿真中,粘结颗粒模型被广泛用于排种器大颗粒种子模型建立,但该模型受建模方法的限制,与传统球面填充法相比,其表面粗糙度与真实种子的差距更为明显。在应用响应面法对颗粒接触参数进行标定时,会存在因因素零水平值选取不当造成仿真标定参数失真的问题,影响气固耦合仿真精度。针对此问题,本文建立因素标定时零水平值与实测值的线性函数,选取6组不同修正系数求解标定时零水平值,并应用响应面优化法对玉米颗粒粘结模型的种间静摩擦因数和滚动摩擦因数两个关键因素进行标定。将不同修正系数下标定的玉米种子接触参数输入EDEM中进行提升仿真试验,拟合不同修正系数取值时堆积角正切值的线性函数,通过拟合方程求得修正系数取值为0.1977时标定的玉米种间接触参数值最为准确,且标定参数的最佳组合为玉米-玉米静摩擦因数0.031、玉米-玉米滚动摩擦因数0.0039。将最佳参数组合输入EDEM中进行抽板仿真试验和排种过程仿真试验,试验结果分别与真实试验对比,发现标定参数后的仿真试验与真实试验种群分布相近,二者无显著性差异,表明标定后的玉米离散元接触参数是可信的。研究结果可为后续气力式排种器仿真过程标定参数范围选取提供参考。

    Abstract:

    In order to get the optimal solution by comparative tests, the simulation analysis was widely used during the development process of air suction seed metering device. The gas-solid coupling simulation method was compatible because the single grain rate of air suction seed metering device was reached by different air pressures, and the process was filled with variable flow field and moving particles. The difference of contacting parameters between the simulation particle and the real particle would be bigger when the bonding particle model was implied during the coupling of Fluent. In order to solve the problem, the reasonable variable range during the process of calibrating the discrete element parameters was reached with the measured values of contact parameters between maize species. The steps were as follows: the rolling friction and the static friction of corn-corn were measured by slope method and energy conservation method of high speed photography. The linear function between the zero level of variable range and the measured value was established (the best calibration range of zero level was equal to the measured coefficient value of coefficients). In order to find the optimal coefficient value, six groups of different coefficients were selected to solve the variable range, and the response surface optimization method was applied to optimize and calibrate the corn interspecific contact parameters with the real measurement of corn accumulation angle as the objective quantity. The accumulation angle of simulation was obtained by calibrations parameters and compared with the real accumulation angle got by lifting tests. The relation between curve of accumulation angle was calculated by different coefficients values. The value of optimized parameter during the calibration range was the most accurate when the coefficient was 0.1977. The best combination of fixed parameters was as follows: the static friction coefficient between corns was 0.031, the rolling friction coefficient between corns was 0.0039. There was no significant difference between the simulation results of the simulation results of the best parameter with the real experiment. The results showed that the contact parameters of the calibrated discrete element of corn were reliable. Those parameters and calibration methods can be set as references for the selection of calibration parameter range in the simulation process of follow-up air suction seed metering device.

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张荣芳,周纪磊,刘虎,史嵩,位国建,何腾飞.玉米颗粒粘结模型离散元仿真参数标定方法研究[J].农业机械学报,2022,53(s1):69-77. ZHANG Rongfang, ZHOU Jilei, LIU Hu, SHI Song, WEI Guojian, HE Tengfei. Determination of Interspecific Contact Parameters of Corn and Simulation Calibration of Discrete Element[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(s1):69-77.

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  • 收稿日期:2022-06-30
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  • 在线发布日期: 2022-11-10
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