玉米籽粒冲击破碎中的Ab-T10破碎模型参数标定
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国家重点研发计划项目(2021YFD130003105)


Calibration of Ab-T10 Breakage Model Parameters Based on Maize Kernels Impact Experiments
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    摘要:

    针对基于离散元法的玉米粉碎过程仿真研究中缺乏准确模型的问题,本文以玉米籽粒为研究对象,设计搭建了颗粒物料冲击破碎试验装置,运用切片法构建了适用于Ab-T10破碎模型的玉米籽粒凸面体模型,开展了玉米籽粒的Ab-T10破碎模型参数标定和玉米籽粒的冲击破碎特性研究。以破碎概率和t10为冲击破碎特性评价指标,开展了5种不同含水率玉米籽粒的冲击破碎试验。试验结果表明,玉米籽粒的破碎概率和t10随着冲击比能增加而增加,随着玉米籽粒含水率的增加而减小,临界破碎速度随着玉米籽粒含水率的增加而增加;以Ab-T10破碎模型中破碎概率和t10的理论公式对玉米籽粒冲击破碎试验数据进行了拟合(R2adj高于0.86),确定理论公式中参数值,实现了玉米籽粒Ab-T10破碎模型的参数标定。以构建的籽粒模型和标定的Ab-T10破碎模型参数进行粉碎仿真试验,结果表明,不同含水率玉米籽粒的粒径累计分布规律的实测值与仿真值具有较好的一致性,粉碎后颗粒平均粒径的实测值与仿真值相对误差低于6.54%,说明构建的玉米籽粒模型和标定的Ab-T10破碎模型参数可以表征玉米籽粒冲击粉碎过程。

    Abstract:

    Aiming at the problem of lacking the accurate model in the simulation of maize kernel grinding process based on discrete element method (DEM). To calibrate the Ab-T10 breakage model parameters and investigate the breakage characteristics of maize kernel, the particle impact experiment device for granular materials was designed and established, and a maize kernel model with convex polyhedral suitable for Ab-T10 breakage model was constructed by using the section method. Taking the breakage probability and t10 as the evaluation indexes of impact breakage characteristics, the impact experiments maize kernels with five different moisture contents were completed. The results showed that the breaking probability and t10 of maize kernels were increased with the increase of specific impact energy and decreased with the increase of moisture content of maize kernel, and the critical impact velocity was increased with the increase of moisture content of maize kernel. Based on the theoretical formula of breaking probability and t10 in the Ab-T10 breakage model, the data of impact experiments of maize kernels were fitted (R2adj higher than 0.86), and the parameter values in the theoretical formula were determined, meanwhile the Ab-T10 breakage model parameters were calibrated. The grinding simulation tests were carried out with the maize kernel model and the calibrated Ab-T10 breakage model parameters. The results showed that the simulation values were in good agreement with the measured values of the cumulative particle size distribution law of maize kernels with different moisture contents, and the relative error between the measured value and the simulation value was less than 6.54%, which indicated that the particle model and the Ab-T10 breakage model with calibrated parameters could effectively characterize the grinding performance of maize kernels.

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李洪成,曾荣,牛智有,张俊琦.玉米籽粒冲击破碎中的Ab-T10破碎模型参数标定[J].农业机械学报,2022,53(12):437-444. LI Hongcheng, ZENG Rong, NIU Zhiyou, ZHANG Junqi. Calibration of Ab-T10 Breakage Model Parameters Based on Maize Kernels Impact Experiments[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):437-444.

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  • 收稿日期:2021-12-15
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  • 在线发布日期: 2022-02-28
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