生物质颗粒机组远程监控系统设计与试验
作者:
作者单位:

作者简介:

通讯作者:

中图分类号:

基金项目:

安徽省科技重大专项(202003a06020013)和安徽省重点研发与开发计划项目(202004a06020058)


Design and Experiment of Remote Monitoring System for Biomass Briquetting Machine
Author:
Affiliation:

Fund Project:

  • 摘要
  • |
  • 图/表
  • |
  • 访问统计
  • |
  • 参考文献
  • |
  • 相似文献
  • |
  • 引证文献
  • |
  • 资源附件
  • |
  • 文章评论
    摘要:

    为提高生物质颗粒生产自动化水平,实时监控制粒机组生产过程中作业参数,解决当前存在的粉料喂入量不精确导致的压缩室壅堵问题,设计了一套生物质制粒远程监控系统,依托运行于远程上位机内的模糊PID控制算法,PLC通过OPC与之通信实现对粉料喂入量的控制; 以5G网络作为远程数据传输途径,选择5G工业路由器作为网络数据收发器,通过网页、手机APP或微信小程序实现客户端的远程监控功能。本系统设置了用户监控层、数据网络传输层和测控现场层; 基于系统远程监控要求,工业路由器与PLC之间通过PROFINET协议实现数据传递; 并使用MQTT协议,实现其与云服务器之间数据传输。根据对系统稳定性、喂料量准确性及其通信性能的试验,稳定时电流实际值与目标值平均相对误差在1%~12%范围内波动,变异系数在0.19%~0.28%范围内波动,满足生物质颗粒生产需求,有效提高了生物质颗粒生产智能化水平。

    Abstract:

    In order to improve the automation level of biomass briquetting machine production, monitor the key parameters in the production process of the briquetting machine in real time, and solve the problem of blockage in the compression chamber caused by inaccurate powder feeding rate, a set of remote monitoring system for biomass briquetting machine was designed, which realized the control of powder feeding rate through OPC communication with PLC relying on the fuzzy PID control algorithm running in the remote host computer. The 5G network was used as the remote data transmission channel, the 5G industrial router was selected as the network data transceiver, and the remote monitoring function of the client was realized through the Web page, mobile phone APP or WeChat applet. This system set up user monitoring layer, data network transmission layer and measurement and control field layer. Based on the requirements of system remote monitoring, data transmission between industrial router and PLC was realized through PROFINET protocol. The MQTT protocol was used to realize data transmission between it and the ECS. According to the tests on system stability, feeding accuracy and communication performance, when the current was stable, the average error between the actual value and the target value of the current fluctuated at the range of 1%~12%, and the variance fluctuated at 0.19%~0.28%, meeting the production needs of biomass particles and improving the intelligent level of biomass particle production.

    参考文献
    相似文献
    引证文献
引用本文

王韦韦,汤君杰,周国安,何家勋,谢东波,郑泉.生物质颗粒机组远程监控系统设计与试验[J].农业机械学报,2022,53(12):402-410. WANG Weiwei, TANG Junjie, ZHOU Guoan, HE Jiaxun, XIE Dongbo, ZHENG Quan. Design and Experiment of Remote Monitoring System for Biomass Briquetting Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):402-410.

复制
分享
文章指标
  • 点击次数:
  • 下载次数:
  • HTML阅读次数:
  • 引用次数:
历史
  • 收稿日期:2022-10-23
  • 最后修改日期:
  • 录用日期:
  • 在线发布日期: 2022-11-24
  • 出版日期: