半喂入联合收获机双圆锥离心式清选风机设计与试验
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国家自然科学基金项目(51305182、32272002)


Design and Experiment on Double Conical Centrifugal Cleaning Fan of Head-feed Combine Harvester
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    摘要:

    半喂入联合收获机脱粒装置栅格凹板分离的谷粒混合物,虽经抖动板均布,进入清选筛后仍存在筛面两侧多中间少的问题,影响清选质量。为此提出了利用双圆锥离心风机均布筛面谷粒混合物的筛面双侧横向气流均布思想。双圆锥离心风机工作时,具有K字形叶片叶轮的大小端之间存在风压差Δp,它可以产生横向气流。根据喂入量所需的清选气流全压、风量和风速,设计了具有K形叶片叶轮的双圆锥离心风机;计算了理论压力差及其所产生的横向风速;进行了气流流场数值模拟比较分析。经二次旋转正交组合模拟试验和多目标优化表明:当叶轮大端直径x1为308.72mm,风机转速x2为1186.71r/min、叶片锥度x3为3.12°时,最大横向风速va为3.26m/s,清选损失率y1为1.08%,籽粒含杂率y2为0.68%,指标达到相关标准要求,优于现有机型水平(清选损失率为1.5%左右,籽粒含杂率大于0.8%)。

    Abstract:

    The grain mixture are separated from threshing of headfeeding combine harvester,which was distributed uniformly by grain pan,but the grain mixture distribution was still non-uniform on top sieve:the both sides had many grains and the middle had less, which affected the cleaning quality. The theory of “the sieve surface grain mixture was uniform with crosswise air flow velocity” was advanced. When double conical centrifugal fan working,due to the wind pressure difference Δp between the large end and the small end of the impeller which had the K-shaped blade, can produce crosswise air flow velocity. Depending on the total pressure, air volume and wind speed of the air flow cleaning required for the feeding amount, double conical centrifugal fan with impeller which had the K-shaped blade was designed. The theoretical pressure difference Δp and the transverse wind speed were calculated;comparison analysis of value simulation for cleaning flow field was carried out and quadratics rotary orthogonal combination design experiment and the multi-objective optimization calculation was carried out. Theoretical analysis and experimental verification showed that the diameter difference between the small-end and large-end of conical centrifugal fan caused the wind pressure difference,which resulted in crosswise wind velocity in the front of vibrating screen,puff falling grain mixture to middle zone from the both sides. When the large-end impeller diameter x1=308.72mm,fan rotation speed x2=1186.71r/min, blade taper x3=3.12°, the maximum crosswise wind speed may reach 3.26m/s,cleaning loss rate y1=1.08%,impurity rate y2=0.68%, which improved the cleaning quality of the head-feeding combine harvester.

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陈霓,田立权,张正中,李伶,王志明,陈德俊.半喂入联合收获机双圆锥离心式清选风机设计与试验[J].农业机械学报,2022,53(12):193-202. CHEN Ni, TIAN Liquan, ZHANG Zhengzhong, LI Ling, WANG Zhiming, CHEN Dejun. Design and Experiment on Double Conical Centrifugal Cleaning Fan of Head-feed Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):193-202.

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  • 收稿日期:2021-12-29
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  • 在线发布日期: 2022-03-29
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