红花采收机双动对切式末端执行器设计与试验
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国家自然科学基金项目(31901417、52265041)、浙江省农业智能装备与机器人重点实验室开放项目(2022ZJZD2202)、新疆维吾尔自治区研究生科研创新项目(XJ2022G143)和新疆维吾尔自治区自然科学基金青年基金项目(2019D01B12)


Design and Test of Double-acting Opposite Direction Cutting End Effector for Safflower Harvester
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    摘要:

    针对红花采收机械存在的花丝破碎率高,采收效果差的问题,基于低速对切与分段切割的设计思想,研究设计了一种红花采收机双动对切式末端执行器,利用双动刀和多工作段凸轮实现低速夹持切割与分段作业。构建刀具-花丝切割力学模型,对切割过程进行理论分析,确定影响末端执行器性能的关键因素为:切刀进给速度、刃口倾斜角和切刀刃面倾角;并以凸轮转速(切刀进给速度)、刃口倾斜角和切刀刃面倾角为试验因素,以花丝采净率与花丝破碎率为评价指标,进行了三因素五水平二次正交旋转组合试验,得到试验因素与评价指标间的数学模型,对回归模型进行多目标优化,确定最佳参数组合为:凸轮转速27.9r/min、刃口倾斜角16.1°、切刀刃面倾角19.7°,对应花丝采净率为91.78%,花丝破碎率为5.32%。在最佳参数组合下进行田间验证试验,结果表明,花丝采净率为91.25%,破碎率为5.57%,与优化结果误差不超过5%,表明所设计末端执行器能实现花丝的低破碎率采收。

    Abstract:

    Based on the design ideas of using lowspeed doubleacting knives to achieve opposite cutting, optimizing the structure of knives to avoid excessive impact on the filaments, and segmenting the cutting operation to avoid multiple cutting of the filaments, a double-acting opposite direction cutting end effector was designed to be installed on the safflower harvesting machine. A double-acting opposite direction cutting end effector on the safflower harvester was designed to achieve automatic harvesting and low loss harvesting of the filaments while guaranteeing the net rate of filament removal. By establishing a tool-filament cutting mechanics model, the key factors affecting the cutting and damage of the filaments were clarified as the tilt angle of the cutting edge, the tilt angle of the cutting edge, and the feeding speed of the cutting edge. By analyzing the conditions for the filaments not to slip for the cutter, the causes of cutting resistance of the cutting edge were investigated from the microscopic point of view, and the optimum ranges of the cutting edge tilt angle, cutting edge inclination angle and cutting tool feed speed were obtained based on the ultimate cutting stress calculation analysis and the previous safflower cutting tests in the laboratory. According to the motion state of the end effector, the harvesting operation was divided into four working sections: cam start section, cutting and separation section, cutter stop section, and cutter return section, and the cutter motion trajectory in each working section was clarified. To improve the working performance of the double-acting opposite direction cutting end effector, a three-factor, five-level quadratic orthogonal combination test was conducted with cam speed (cutter feed speed), edge tilt angle and cutter blade inclination angle as test factors, and filament removal rate and filament broken rate as evaluation indexes, and the test results were analyzed by using Design-Expert software to clarify the effect of each test factor on the indexes. The best combination of parameters was obtained with cam speed of 27.9r/min, inclination angle of the cutting edge of 16.1°, and inclination angle of the cutting edge of 19.7°, which corresponded to filament removal rate of 91.78% and filament broken rate of 5.32%. The optimal combination of parameters was used to validate the end effector in field test, and the validation results showed that the net filament removal rate was 91.25% and the filament broken rate was 5.57%, with error no more than 5% from the optimized results, indicating that the double-acting opposite direction cutting end effector can better accomplish the harvesting operation with high net filament removal rate and low broken rate under this combination of parameters. The research result can provide a theoretical basis and technical reference for mechanized harvesting of safflower to achieve high efficiency and low loss harvesting, which had important significance and application value.

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张振国,赵敏义,邢振宇,刘学峰.红花采收机双动对切式末端执行器设计与试验[J].农业机械学报,2022,53(12):160-170. ZHANG Zhenguo, ZHAO Minyi, XING Zhenyu, LIU Xuefeng. Design and Test of Double-acting Opposite Direction Cutting End Effector for Safflower Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):160-170.

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  • 收稿日期:2022-09-21
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  • 在线发布日期: 2022-10-18
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