履带自走式单行大白菜收获机设计与试验
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浙江省重点研发项目(2018C02025)


Design and Experiment of Crawler Self-propelled Single-row Harvester for Chinese Cabbage
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    摘要:

    针对我国大白菜收获机械化水平低、配套技术与装备缺乏的现状,在分析大白菜主要种植模式和机械化收获要求的基础上,对大白菜机械化收获关键技术进行了研究,确定了先切根再夹持导向、输送的机械化收获方案,并设计了一种适合我国南方地区田间作业的履带自走式单行大白菜收获机。该收获机主要由切割装置、夹持导向装置、倾斜输送装置、水平输送装置、收集装置、液压传动系统等关键部件组成,可一次性完成大白菜的切根、夹持导向、输送与装箱等收获作业。为了获得该机的良好作业性能,对各关键装置和部件进行了理论计算与分析,并进行了样机试制和田间性能试验。田间试验结果表明,当机器前进速度约为0.30m/s,切根装置、夹持导向装置以及夹持导向装置的液压马达驱动转速分别设置为300、300、175r/min时,该大白菜收获机平均生产率达0.11hm2/h,平均切根合格率为93.40%,平均夹持成功率为95.86%,平均输送成功率为100%,平均作业损失率为7.84%,收获机各关键部件工作稳定,收获效果较好,基本满足大白菜的机械化收获要求。

    Abstract:

    In order to ameliorate the current situation of low level of mechanization of Chinese cabbage harvesting and lack of supporting technology and equipment, the key technologies of mechanized harvesting of Chinese cabbage were developed based on analyzing the main planting modes and requirements of mechanized harvesting. The mechanized harvesting technique route of cutting root first, and then clamping and guiding, and transporting was determined, and a single-row self-propelled Chinese cabbage harvester suitable for field operation in southern China was designed. The harvester was mainly composed of cutting device, clamping and guiding device, inclined conveying device, horizontal conveying device, collecting device, hydraulic transmission system, etc., and a single-row and one-time harvesting method was adopted to complete the operations such as cutting roots, clamping and guiding, conveying, and packing of Chinese cabbage. In order to obtain good operation performance of the machine, the theoretical calculation and analysis of the key devices and components were carried out, and finally the actual operation performance of the harvester was further verified by five repeated field tests according to other relative national standards. The Chinese cabbage variety planted in the test plot was “Zaoshu No.5”, which adopted a wide-ridge and multi-row planting mode in open field. The soil in the test plot was clay loam, the ridge surface width was approximately 900mm, the planting spacing was ranged from 300mm to 350mm, and the row spacing was ranged from 340mm to 400mm. Field test results showed that when the working speed was approximately 0.30m/s, and motor driving speed of the root cutting device, the clamping guide device and the clamping guide device were 300r/min, 300r/min and 175r/min, respectively, the average productivity of the Chinese cabbage harvester was 0.11hm2/h, the average qualified rate of root-cutting was 93.40%, the average success rate of clamping was 95.86%, and the average success rate of delivery was 100%, and the average operating loss rate was 7.84%. Moreover, the working parts of the harvester worked stably and showed a good harvest effect, which indicated that the harvester prototype basically meeting the requirements of mechanized harvesting of Chinese cabbage, and providing a reference for solving the problem of Chinese cabbage mechanized harvest.

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张静,王俊,杜冬冬,龙思放,王永维,游鑫荣.履带自走式单行大白菜收获机设计与试验[J].农业机械学报,2022,53(12):134-146. ZHANG Jing, WANG Jun, DU Dongdong, LONG Sifang, WANG Yongwei, YOU Xinrong. Design and Experiment of Crawler Self-propelled Single-row Harvester for Chinese Cabbage[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):134-146.

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  • 收稿日期:2021-12-14
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  • 在线发布日期: 2022-02-15
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