喷杆喷雾机旋翼悬浮式喷杆自动调平控制系统研究
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岭南现代农业科学与技术广东省实验室科研项目(NT2021009)、广东省乡村振兴战略专项(2020KJ261)、广东省科技计划项目(2021B1212040009)和吉安市科技计划项目(20211-055316)


Automatic Leveling Control System of Rotors Hovering Spray Boom Sprayer
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    摘要:

    现有的大型喷杆喷雾机的喷杆大多采用传统桁架结构,随着喷杆长度的增加,配套机构、设计复杂度及整机质量相应增加,整机质量大,农田中行走的通过性差,陷车风险高;喷杆平衡控制难度加大,降低了整机的可靠性和便利性;特别是在水田喷施作业中,大型喷杆喷雾机的功能受到很大限制。本文提出了一种旋翼悬浮式喷杆,分别融合地面机械高续航、载重大和空中无人机作业灵活、受地形地貌限制小的优点,并设计了自动调平控制系统以实现喷雾机喷杆在喷施作业过程中保持水平姿态。分析了喷杆的受力情况,对自动调平控制系统进行了辨识和建模,采用“陀螺仪+激光雷达”进行双传感器融合控制的方式,开展了旋翼悬浮式喷杆自动调平控制算法的仿真试验、台架试验和田间试验。试验结果表明:采用双传感器融合的模糊PID控制算法优于单传感器的角度PID控制算法,可较好地避免出现失稳状态;在田间试验中,当喷杆进入稳定状态后,整根喷杆各点离地高度均值在1.4~1.5m之间,标准差不大于0.1027m,具有较好的水平度;所采集的10个不同时刻喷杆各点高度均值的变异系数为1.40%,说明喷杆悬浮高度的稳定性较好。该研究验证了旋翼悬浮式喷杆作业方法的可行性。

    Abstract:

    The spray boom of the existing large boom sprayer mostly adopts traditional truss structure. With the increase of spray boom length, the quality of the whole machine is increased accordingly, which is prone to the problem of car trap. At the same time, The balance control of spray boom is more difficult, which reduces the reliability and convenience of the whole machine. Especially in paddy field spraying operation, the function of large boom sprayer is greatly limited. Aiming at the problems of the spray boom in the traditional truss structure, a kind of rotors hovering spray boom was proposed.The advantages of high endurance of ground machinery, large load and flexible operation of unmanned aerial vehicles were combined. An automatic leveling control system was designed to keep the spray boom level during spraying operation. Firstly, the automatic leveling control system was identified and modeled. The research of automatic leveling control algorithm of rotors hovering spray boom was carried out by using the method of “gyroscope and lidar”. It included simulation test, bench test and field test. The experimental results showed that the fuzzy PID control algorithm based on the fusion of two sensors was better than the angle PID control algorithm based on the single sensor. It can avoid instability state better. In the field test, when the spray boom entered the stable state, the average height of each point above the ground of the whole spray boom was ranged from 1.4m to 1.5m, and the maximum standard deviation was 0.1027m. The variation coefficient of the mean height of each point of the spray boom collected at 10 different moments was 1.40%, indicating that the hovering height of the spray boom was stable. The research verified the feasibility of the rotors hovering spray boom and provided reference for the prototype development of the rotors hovering spray boom sprayer.

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周志艳,周铭杰,陈羽立,明锐,向颖,罗锡文.喷杆喷雾机旋翼悬浮式喷杆自动调平控制系统研究[J].农业机械学报,2022,53(12):70-79. ZHOU Zhiyan, ZHOU Mingjie, CHEN Yuli, MING Rui, XIANG Ying, LUO Xiwen. Automatic Leveling Control System of Rotors Hovering Spray Boom Sprayer[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(12):70-79.

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  • 收稿日期:2022-01-30
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  • 在线发布日期: 2022-05-10
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