便携式火腿腐败变质实时预警系统研究
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国家自然科学基金面上项目(32172287)


Portable Real-time Warning System for Ham Corruption Deterioration
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    摘要:

    针对火腿、香肠等肉制品在生产、运输和销售过程中容易出现品质腐败以及货架期缩短的问题,基于近红外光谱技术对火腿的品质腐败参数进行研究,研发了一种具有自建模功能的便携式火腿品质腐败检测装置,并基于物联网技术开发了火腿货架期预警系统。基于研发的检测装置,采集了74块火腿样品的可见/近红外光谱,在经过不同的预处理后,分别建立了火腿颜色(L*、a*、b*)、pH值、挥发性盐基氮含量和菌落总数(TVC)的偏最小二乘(PLS)预测模型。在此基础上,利用竞争性自适应加权算法筛选特征变量,建立简化的PLS模型,各参数的预测模型相关系数分别为0.9317、0.9369、0.9578、0.9554、0.9285、0.9862,均方根误差分别为0.3530、0.2529、0.0961、0.0354、0.3724mg/(100g)、0.4398lgCFU/g。结果表明,该装置可以用于火腿品质腐败参数的检测。同时研究了火腿储藏期间TVC生长规律,使用Modified Gompertz方程对TVC的生长曲线进行拟合,建立了TVC的生长动力学模型,通过TVC的光谱预测模型和生长动力学模型建立了货架期的预测模型。选用阿里云服务器和MySQL数据库作为服务端的开发工具,基于TCP/IP网络通信协议,将装置的检测数据实时传输到服务器端,进而保存到数据库中。最后将货架期的数据反馈至客户端,通过对货架期的监控实现火腿腐败变质的实时预警。经过实验测试表明,该系统可以用于火腿货架期的实时预警。

    Abstract:

    Aiming at the problems that ham, sausage and other meat products are prone to quality spoilage and shortened shelf life in the process of production, transportation and sales, the quality spoilage parameters of ham were studied based on nearinfrared spectroscopy, a ham quality and corruption portable detection device was developed with automatic modeling function, and a ham shelf-life early warning system was designed based on the Internet of Things technology. Based on the developed detection device, the visible/nearinfrared spectra of 74 ham samples were collected. After different pretreatments, the ham color (L*, a*, b*), pH value, and volatile base were established respectively. Partial least squares (PLS) prediction model for nitrogen (total volatile basic nitrogen, TVB-N) and total colony (total viable count, TVC). On this basis, a competitive adaptive weighted sampling (CARS) algorithm was used to screen feature variables, and a simplified PLS model was established. The root mean square errors were 0.3530,0.2529, 0.0961, 0.0354, 0.3724mg/(100g), and 0.4398lgCFU/g, respectively. The results showed that the device can be used for the detection of ham quality spoilage parameters. At the same time, the TVC growth law during ham storage was studied, the TVC growth curve was fitted by the modified Gompertz equation, and the TVC growth kinetic model was established. The shelf life was established by the TVC spectrum prediction model and growth kinetic model prediction model. Alibaba cloud server and MySQL database were selected as server-side development tools, and based on the TCP/IP network communication protocol, the detection data of the device was transmitted to the server-side in real time, and then saved in the database. Finally, the data of shelf life was fed back to the client, and real-time early warning of ham spoilage can be realized by monitoring the shelf life. The experimental test showed that the system can be used for real-time early warning of ham shelf life.

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彭彦昆,赵仁宏,邹文龙,赵鑫龙,郭庆辉,庄齐斌.便携式火腿腐败变质实时预警系统研究[J].农业机械学报,2022,53(10):396-404. PENG Yankun, ZHAO Renhong, ZOU Wenlong, ZHAO Xinlong, GOU Qinghui, ZHUANG Qibin. Portable Real-time Warning System for Ham Corruption Deterioration[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(10):396-404.

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  • 收稿日期:2022-06-11
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  • 在线发布日期: 2022-08-17
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