稻油轮作区铲锹式油菜直播种床整备机设计与试验
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国家重点研发计划项目(2021YFD2000004)和国家自然科学基金项目(32001427)


Design and Experiment of Shovel Type Seedbed Preparation Machine Suitable for Rapeseed Direct Seeding
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    摘要:

    针对长江中下游稻油轮作区土壤黏重板结、秸秆量大等问题,油菜直播种床整备采用传统旋耕方式常导致耕层浅、埋茬效果不足和平整度较低的实际问题,本文结合油菜种植农艺要求,设计了主动铲锹切土、抛土,并集成被动式开畦沟、碎土、平整厢面装置,实现适宜油菜直播的土壤翻耕、碎土、秸秆埋覆、平整等功能的铲锹式种床整备机;根据铲锹入土角、耕深、切土节距等要求,建立了曲柄连杆机构运动学模型,基于Matlab软件分析得出曲柄连杆机构结构参数;根据铲尖运动轨迹、切土节距、沟底凸起高度等要求,确定了左右交错式铲锹和螺旋式的曲柄排列方式,开展了机组运行参数的匹配设计,得出了机组前进速度vm为0.4~0.5m/s、曲柄转速n为240r/min;同时开展了土壤被铲锹抛出后运动过程分析,确定了罩壳安装参数;建立了基于离散元方法的耕作部件-土壤-秸秆相互作用仿真模型,应用EDEM 与ADAMS软件耦合分析了机具的秸秆埋覆性能,仿真结果表明,平均秸秆埋覆率为91.64%,可实现秸秆深埋还田。田间试验表明,在高茬水稻秸秆工况下,铲锹式种床整备机的平均作业耕深为215.3mm,与传统旋耕方式相比,平均耕深提高99.2mm;秸秆埋覆率为89.43%,相比传统旋耕方式的埋覆率提升了27.61个百分点,且机组无缠绕和堵塞,通过性好,整机作业质量达到稻茬地油菜直播种床整备的要求。

    Abstract:

    Based on the objective reality of the sticky soil and large amount of straw in the rice-oil rotation area of the mid-lower Yangtze River, the traditional rotary tillage method for rapeseed direct seeding often leads to practical problems such as shallow plough layer, low stubble burying rate and low flatness. Combined with the agronomic requirements for the preparation of rapeseed seedbeds, a shovel-type seedbed preparation machine suitable for rapeseed direct seeding that realized the functions of soil plowing, soil crushing, straw burial covering, and leveling was designed, which cut and threw soil through active shovel, and integrated passive trenching, soil crushing, and flat surface. According to the requirements of the shovel entry angle, tillage depth, soil cutting pitch, etc., a kinematic model of the crank connecting rod mechanism was established. Based on the Matlab software analysis, the structure parameters of the crank connecting rod mechanism were obtained. And according to the requirements of shovel tip movement trajectory, cutting pitch, ditch bottom protrusion height, etc., the left and right staggered structure of the shovel and the crank spiral arrangement were determined. And the matching design of the unit operating parameters was carried out, the speed ( vm ) was 0.4~0.5m/s, the crank rotation speed (n) was 240r/min. The analysis of the movement process of the soil after being thrown by the shovel was carried out, the installation parameters of the enclosure were determined. A simulation model for the interaction of tillage components-soil-straw based on the discrete element method was established. The EDEM and ADAMS software were used to analyze the straw burial performance of the machine, and the simulation results showed that the average straw burial rate was 91.64%, which can realize the deep burying of straw and returning it to the field. Field experiments showed that under the condition of high stubble rice straw, the average working depth of the shovel-type seedbed preparation machine was 215.3mm, which was 99.2 mm higher than that of the traditional rotary tillage method; the stubble burying rate was 89.43%, which was an increase of 27.61 percentage points compared with the traditional rotary tillage method. The operation effect of the whole machine met the requirements for the preparation of the rapeseed direct seeding bed in the rice stubble field.

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廖庆喜,林建新,张青松,谢昊明,杜文斌,吴崇.稻油轮作区铲锹式油菜直播种床整备机设计与试验[J].农业机械学报,2022,53(10):26-35. LIAO Qingxi, LIN Jianxin, ZHANG Qingsong, XIE Haoming, DU Wenbin, WU Chong. Design and Experiment of Shovel Type Seedbed Preparation Machine Suitable for Rapeseed Direct Seeding[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(10):26-35.

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  • 收稿日期:2021-11-21
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  • 在线发布日期: 2021-12-19
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