V/F控制模式下恒压泵动力源特性研究
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山西省面上基金项目(201901D111300)和晋中市科技重点研发计划项目(Y211020)


Dynamic Characteristics of Electro-hydraulic Power Source of Constant Pressure Pump under V/F Control Mode
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    摘要:

    为使液压动力源在负载多变条件下降低能耗提高效率,实现灵活多变的输出流量、压力和功率控制,提出采用变频V/F控制模式下,控制三相异步电机,驱动恒压泵作为液压动力源,实现压力、流量和功率复合控制的高能效电液动力源。针对变频启动慢的问题,在主回路上并联可控蓄能器,采用蓄能器辅助启动。确立了恒压泵、变频器、电机各部分的计算模型以及AMESim软件下的仿真模型和试验原理。进行了动力源压力恒压特性仿真与试验,结果表明恒压仿真模型较准确。P-Q试验表明,利用先导压力阀控制压力动态响应时间不超0.2s,超调不高于15%;流量动态特性差,利用蓄能器辅助启动,带载80MPa转速达到1500r/min,启动时间不超0.2s。功率试验结果表明,高压小流量和非工作周期压力卸荷工况,电机转速由1500r/min降至450r/min,电机功率分别降低70.3%和64.8%;恒压模式下大排量、低转速可以使该试验系统能耗降低约3.8kW。

    Abstract:

    To reduce the energy consumption and improve the energy utilization efficiency of the hydraulic power source system under the condition of changing loads, it can realize flexible and changeable output flow, pressure and power control. A threephase asynchronous motor was controlled under the variable frequency V/F control mode, a constant pressure pump was driven as a hydraulic power source. It was a high-energy electro-hydraulic power source that realized the compound control of pressure, flow and power.In view of the slow start of frequency conversion,a controllable accumulator was connected in parallel with the main circuit to solve the problem of slow start-up characteristics of an AC asynchronous motor. Firstly, the mathematical models of constant pressure pump, frequency converter and motor were established by using mechanical equations. Secondly, the system simulation model was established by AMESim software on this basis. And a test system platform was built, through the test, the constant pressure characteristic simulation was consistent with the test, confirming that the simulation model was accurate. The pressure and flow characteristics of the power source of the constant pressure pump driven by the variable frequency asynchronous motor were further simulated and tested. The accuracy of the simulation model was verified by comparing the pressure characteristic test with the simulation model. Finally, the simulation model was used to find the parameters of the auxiliary control switch accumulator, and three sets of data were determined for simulation analysis and P-Q and energy consumption tests. The P-Q test showed that the dynamic response time of the pressure controlled by the pilot pressure valve was not more than 0.2s, and the overshoot was not more than 15%;the dynamic characteristics of the flow were poor, and the accumulator was used to assist the start. The time did not exceed 0.2s. The energy consumption test showed that under the condition of high pressure and small flow and non-duty cycle pressure unloading, the motor speed was reduced from 1500r/min to 450r/min, and the motor power was reduced by 70.3% and 64.8%, respectively. The low speed can reduce the energy consumption of the test system by about 3.8kW.

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闫政. V/F控制模式下恒压泵动力源特性研究[J].农业机械学报,2022,53(9):451-458. Jinzhong University. Dynamic Characteristics of Electro-hydraulic Power Source of Constant Pressure Pump under V/F Control Mode[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):451-458.

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  • 收稿日期:2022-04-16
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  • 在线发布日期: 2022-09-10
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