深度学习框架下融合注意机制的机床运动精度劣化预示
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国家自然科学基金面上项目(51775074)、重庆市自然科学基金项目(cstc2021jcyj-msxmX0372)和重庆市教委科学研究重大项目(KJZD-M201801101)


Deterioration Prediction of Machine Tools’ Motion Accuracy Combining Attention Mechanism under Framework of Deep Learning
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    摘要:

    数控机床运动精度衰退是一个动态的演化过程。为尽早发现数控机床潜在的失效风险,挖掘蕴含在各类监测数据序列中的运动精度演化特征,在深度门控循环网络(Gated recurrent unit,GRU)框架下,提出了一种融合注意机制的数控机床运动精度劣化预示方法。为了克服传统深度卷积神经网络不能学习时序特征的缺陷,采用深度编码器-解码器框架,提出基于深度GRU的运动精度深度学习建模方法,以数据驱动,自动挖掘运动精度与振动、温度、电流等状态信号时间序列的时空特征,预测运动精度,根据预测曲线对机床劣化趋势进行预示。为了增强主要状态信号和关键时间点的信息表达,提高精度劣化预测的准确性,提出一种在深度学习框架中融合注意机制的方法,建立状态参量的注意网络,计算振动、温度等状态信号与机床精度间关联程度,自动调整各信号的权值;进一步,建立时序注意网络自主选取精度劣化历史信息关键时间点,以提升较长时间段预示的准确性。实验结果表明,基于深度学习网络与注意机制的预示模型可以很好地追踪数控机床运动精度的劣化趋势和规律,有较高的预测精度,优于传统方法。

    Abstract:

    The decline of motion accuracy of CNC machine tools is a dynamic evolution process. To detect the potential failure risk of CNC machine tools as early as possible, the motion accuracy’s deterioration information contained in various monitoring data sequences was mined. Based on the difference and complementarity of multisource monitoring big data, a prediction method for motion accuracy’s deterioration of CNC machine tools was proposed by combining the deep gated recurrent unit (GRU) and attention mechanism. In order to overcome the defect that the traditional deep convolution neural network cannot learn the time series feature, the deep learning modeling method of motion accuracy based on deep GRU was proposed by using deep encoder-decoder structure. By datadriven, the temporal and spatial characteristics of motion accuracy and state signal time series were automatically mined to predict the change curve of motion accuracy and the deterioration trend of accuracy. At the same time, in order to enhance the information expression of main state signals and key time points, and improve the accuracy of accuracy deterioration prediction, a method of integrating attention mechanism in deep learning network was proposed. The method can establish the attention network of state parameter, calculate the correlation degree between vibration, temperature and other status signals and machine tools’ accuracy, and automatically adjust the weight of each signal. Furthermore, through establishing timeseries attention network to select the key time points of historical information of accuracy deterioration, the accuracy of longterm prediction was improved. The experimental results showed that the prediction model based on deep learning network and attention mechanism can well track the deterioration trend and law of CNC machine tools’ motion accuracy, and it had high prediction accuracy than traditional methods.

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杜柳青,余永维.深度学习框架下融合注意机制的机床运动精度劣化预示[J].农业机械学报,2022,53(9):443-450. DU Liuqing, YU Yongwei. Deterioration Prediction of Machine Tools’ Motion Accuracy Combining Attention Mechanism under Framework of Deep Learning[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):443-450.

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  • 收稿日期:2021-09-05
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  • 在线发布日期: 2022-09-10
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