高地隙履带自走式中间条铺油菜割晒机设计与试验
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国家自然科学基金面上项目(52075210)、财政部和农业农村部:国家现代农业产业技术体系专项(CARS-12)、中国博士后科学基金项目(2020M682438)和湖北省丘陵山区主要农作物机械化生产关键技术装备研发与集成示范项目


Design and Experiment of Self-propelled Middle-placement Rape Windrower with High Ground Elearance Crawler
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    摘要:

    针对常规油菜割晒机结构复杂,对长江中下游地区油菜种植需开畦作沟、小田块间沟梗交错等适应性不足,作业参数对铺放质量的影响关系不明确,导致机具通过性和铺放质量有待提高等问题,设计了一种高地隙履带自走式中间条铺油菜割晒机,开展了高地隙履带式动力底盘、横向输送装置、切割系统、液压驱动系统等的设计与选型,结合油菜栽培农艺开展了中间植株与两侧植株的铺放过程分析,明确了直接与间接影响铺放质量的植株参数、割晒机技术参数与栽培农艺要求。为验证整机性能,开展了机具通过性能试验与田间试验。性能试验结果表明:割晒机在硬质路面与松软土壤条件下直行平均偏移程度分别为0.73%和1.28%,单边制动条件下平均转弯半径分别为1.91m和2.03m,上下斜坡、翻越田埂、跨越畦沟过程较为平稳。田间试验结果表明:当机组前进速度为0.7m/s、拨禾轮转速为30r/min、横向输送装置转速为240r/min、割刀曲柄转速为320r/min时,收获绿熟期油菜的平均铺放宽度与平均铺放高度分别为968.7mm和389.4mm,平均铺放角为13.3°,上下层铺放角度差为3.5°;收获黄熟期油菜的平均铺放宽度与平均铺放高度分别为956.8mm和468.3mm,平均铺放角为13.6°,上下层铺放角度差为4.4°;收获不同成熟期油菜的铺放质量基本满足实际生产需求,履带式动力底盘左右两侧对厢面碾压程度基本一致,整机左右质量分配相对合理。

    Abstract:

    Existing development of rape windrower, which could cut and windrow the plants, has the challenge to improve the trafficability and windrow quality to overcome the complicated field conditions, highlighting a need for exploration of the windrow equipment with simplified structure and stable trafficability. As a solution, the self-propelled middle-placement rape windrower with a high ground clearance crawler was designed. Except for the crawler, the transverse conveying device, cutting system, and hydraulic drive system were also designed and selected. Combined with the rapeseed cultivation agronomy, the laying process of plants was analyzed. The plant parameters, the technical parameters of the windrower and the cultivation agronomy requirements which directly and indirectly affected the quality of plants placement were determined. In order to verify the performance of the windrower, the trafficability test and field functional experiment were carried out. The trafficability test results showed that the average deviation degree of the windrower on hard road surface and soft soil was 0.73% and 1.28%, respectively, and the average turning radius of the windrower under unilateral braking condition was 1.91m and 2.03m, respectively. The windrower could work stable when driving uphill and downhill or overcoming the field ridge and ditch. To verify the function of the windrower, the field experiment was carried out. Under the condition of the forward speed of the machine was 0.7m/s, the reel rate was 30r/min,transverse conveying device rate was 240r/min, cutter crank rate was 320r/min, the average windrowing width was 968.7mm and the height was 389.4mm when harvesting the plants at the mature green stage. Besides, the average laying angle was 13.3°, and the difference between the upper and lower laying angles was 3.5°. When harvesting the plants at the yellow ripeness stage, the average windrowing width and height were 956.8mm and 468.3mm, respectively, while the average laying angle was 13.6°, and the difference of laying angle between upper and lower layers was 4.4°. The placement quality of harvesting rape plants at different maturity stages could both meet the basic requirement of rapeseed production. Furthermore, the soil compaction of each side of the crawler was almost the same, indicating that the mass distribution of the windrower was relatively reasonable. The research result can provide a reference for the structural design and optimization of rape windrower.

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万星宇,舒彩霞,廖庆喜,樊伟,周启凡,廖宜涛.高地隙履带自走式中间条铺油菜割晒机设计与试验[J].农业机械学报,2022,53(9):109-121. WAN Xingyu, SHU Caixia, LIAO Qingxi, FAN Wei, ZHOU Qifan, LIAO Yitao. Design and Experiment of Self-propelled Middle-placement Rape Windrower with High Ground Elearance Crawler[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):109-121.

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  • 收稿日期:2021-09-13
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  • 在线发布日期: 2022-09-10
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