再生稻空间直取大偏移轮系宽窄行分插机构设计与试验
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国家自然科学基金项目(51975534)、浙江省重点研发计划项目(2022C02048)、浙江省公益性技术应用研究计划项目(LGN21E050001)和杭州市农业与社会发展一般项目(20201203B92)


Optimal Design and Experiment on Gear Train Wide and Narrow Row Transplanting Mechanism of Spatial Direct Extraction and Large Offset of Ratooning Rice
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    摘要:

    为了解决再生稻生产过程中,收获机履带碾压头季稻稻桩的问题,本文从机械栽植角度入手,在单位种植面积有效株数一定的条件下,通过合理增大栽植行距以增大履带行走行距。提出一种可实现大偏移、直取秧和小侧向穴口移栽轨迹的空间行星轮系分插机构。首先,结合栽植农艺规划宽窄行移栽轨迹并确定其上若干关键位置与姿态,建立了空间2R开链机构3精确位姿空间几何约束设计方程,采用同伦算法进行求解;然后,基于求解参数拟合、优化得到开链机构输入轴与输出轴相对角位移曲线,确定机构传动比与非圆齿轮节曲线,复演得到满足移栽要求的空间轨迹;最后,通过依附非圆齿轮副将开链机构两转轴运动耦合,设计得到一种由平面非圆齿轮与斜齿轮组合传动的轮系式再生稻宽窄行分插机构,并进行虚拟仿真与样机试验,结果表明样机实际运动轨迹姿态与理论设计基本一致;取苗至推苗横向偏移量ΔS1为65.59mm、侧向推苗角γ1为16.13°、侧向穴口宽度ΔS3为23.69mm,满足再生稻宽窄行移栽要求,验证了轮系式宽窄行分插机构设计的可行性。

    Abstract:

    In order to solve the problem of the first season rice pile rolled by the track of the harvester in the production process of ratooning rice, a spatially planetary gear train planting mechanism with large deviation, direct harvesting and small lateral hole transplanting trajectory was proposed, starting from the perspective of mechanical planting with the condition of the effective number of strains per unit planting area and the crawler walking row distance by reasonably increasing the planting row spacing. Firstly, planning the wide and narrow rows trajectory and determining the key position posture by combining with planting agronomy, geometric equations for key 3 poses containing spatial constraints were established by constructing a simplified spatially open-chain 2R mechanism model. The parameters were solved by using homotopy algorithm. Then, the relative angular displacement relationship between the input and output axis of the open chain mechanism was obtained based on fitting and optimizing parameters. The mechanism drive ratio and the non-circular gears pitch curve were determined. The spatial trajectory that meets the transplanting requirements was recovered. Finally, a kind of wide and narrow rows transplanting mechanism of ratooning rice was designed by coupling the motion of the two rotating axes of the open chain mechanism with the non-circular gear pair, which was driven by the plane non-circular gear and helical gear. Virtual simulation and prototype test were carried out, and the results showed that the actual motion trajectory and attitude of the prototype were basically consistent with the theoretical design. The spatial track satisfying the characteristics of wide and narrow rows transplanting of regenerative rice with large offset from taking seeding to pushing seeding ΔS1 was 65.59mm, side push seedling angle γ1 was 16.13°and side hole width ΔS3 was 23.69mm, which verified the feasibility of gear train wide and narrow rows transplanting mechanism design.

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徐亚丹,诸杨华,薛向磊,王磊,孙良,俞高红.再生稻空间直取大偏移轮系宽窄行分插机构设计与试验[J].农业机械学报,2022,53(9):83-90. XU Yadan, ZHU Yanghua, XUE Xianglei, WANG Lei, SUN Liang, YU Gaohong. Optimal Design and Experiment on Gear Train Wide and Narrow Row Transplanting Mechanism of Spatial Direct Extraction and Large Offset of Ratooning Rice[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(9):83-90.

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  • 收稿日期:2022-04-14
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  • 在线发布日期: 2022-09-10
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