液压机械无级变速器动力连续换段过程建模与仿真
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国家自然科学基金项目(51375145)、河南省高等学校重点科研项目(16A460016)和拖拉机动力系统国家重点实验室开放项目(SKT2016014、SKT202100X)


Modeling and Simulation of Continuous Power Shift Process of Hydro-mechanical Continuously Variable Transmission
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    摘要:

    液压机械无级变速器(HMCVT)通过换段机构的结合与分离时序切换,结合液压传动系统的速度调节,实现段间切换。传统的段间切换方法短时间隔或交叉,容易造成动力中断,影响换段品质。基于某重型货车装备的HMCVT,本文采用换段机构短时重叠结合的方法实现了动力连续换段,对动力连续换段过程的动力学特性进行了理论分析,建立了HMCVT动力连续换段过程的数学模型和仿真模型,对HMCVT动力连续换段过程进行了仿真与分析,并在试验台上对理论研究和仿真结果进行了验证。研究结果表明,在适当排量比调节范围内,换段机构段间重叠结合可实现动力连续换段;将动力连续换段过程阶段划分为同步调速、重叠结合、动力切换和快速分离等4个阶段,在动力切换阶段,HMCVT的传动比为常值,由分汇流机构参数和机械变速机构参数决定,与液压调速系统参数及负载无关;在理论换段点动力连续换段时,系统输出转速基本没有波动;在理论换段点前后进行动力连续换段时,系统输出转速波动较大,产生较大换段冲击,偏离理论换段点越多,波动幅度和换段冲击越大;均实现了动力传递连续无中断。

    Abstract:

    Through the state switch of shifting mechanism and combined with speed regulation of hydraulic transmission system, the shift of hydro-mechanical transmission continuously variable transmission (HMCVT) was realized. The traditional method of shift was short intervals or cross, which would easily lead to power interruption and affected the quality. Based on the HMCVT of a heavy truck, the method of short overlap combination between segments was used to achieve continuous power shift. The dynamic analysis of the process of continuous power shift was studied in theory. The mathematical and simulation models of the process of continuous power shift were built. The process of continuous power shift were analyzed by simulation. The result of theoretical research and simulation were verified on the test bench. The research results showed that within the appropriate range of displacement ratio, the short overlap combination between the segments of the shifting mechanism can realize the continuous shifting of power. The power continuous switching process was divided into four stages: synchronous speed regulation, overlapping combination, power switching and rapid separation; in the power switching stage, the transmission ratio of the HMCVT was constant, which was determined by the parameters of the subconvergence mechanism and the mechanical transmission mechanism, and it had nothing to do with the parameters of the hydraulic transmission system and the load; at the theoretical shift displacement ratio, the output speed of the HMCVT basically did not fluctuate; before or after the theoretical shift displacement ratio, the output speed of the HMCVT fluctuated greatly, resulting in a large shifting impact,the more the deviation from the theoretical switching point was, the greater the fluctuation range and switching impact were; in all three cases, the system power was continuously transmitted without interruption.

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郭占正,徐立友,孙冬梅,张帅.液压机械无级变速器动力连续换段过程建模与仿真[J].农业机械学报,2022,53(8):435-442. GUO Zhanzheng, XU Liyou, SUN Dongmei, ZHANG Shuai. Modeling and Simulation of Continuous Power Shift Process of Hydro-mechanical Continuously Variable Transmission[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(8):435-442.

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  • 收稿日期:2022-02-10
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  • 在线发布日期: 2022-06-02
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