基于人工取盘原理的食葵取盘装置设计与试验
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国家自然科学基金项目(31960367)、新疆维吾尔自治区自然科学基金项目(2020D01A51)和新疆维吾尔自治区天山创新团队项目(2021D14010)


Design and Experiment of Edible Sunflower Plate Taking Device Based on Manual Plate Taking Principle
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    摘要:

    为提高食葵机械化收获水平,解决人工分段收获成本高、劳动强度大等问题,基于人工取盘原理设计一种食葵取盘装置,其主要工作部件为倾斜输送链式取盘机构,模拟人工取盘时沿竖直方向拔起葵盘的动作,实现葵盘采收。依据部件作业过程与动力学分析确定了前翻转控制凸轮推角、后翻转控制凸轮推角、托盘杆尺寸及旋转位置、推杆角度等关键设计参数,并获取了作业性能影响因素及其取值范围。以机具前进速度、推杆角度、插盘高度为取盘性能影响因子,以取盘总损失率为响应值进行三因素三水平正交试验,并进行了最优参数组合重复试验。结果表明,取盘过程中各因素对取盘总损失率显著性顺序依次为推杆角度、前进速度和插盘高度,最优参数组合为前进速度0.4m/s、推杆角度20°、插盘高度1000mm,在此参数组合下测得取盘总损失率为1.22%,该食葵取盘装置满足食葵低损失收获要求。

    Abstract:

    In order to improve the mechanized harvest level of edible sunflower and solve the problems of high cost and high labor intensity of manual segmented harvest, an edible sunflower plate taking device was designed based on the principle of manual plate taking. Its main working part was the inclined conveyor chain plate taking mechanism, which simulated the action of pulling up the sunflower plate in the vertical direction when taking the plate manually, so as to realize the harvest of sunflower plate. According to the operation process and dynamic analysis of the parts, the key design parameters such as the push angle of the front turnover control cam, the push angle of the rear turnover control cam, the size and rotation position of the tray rod, the push rod angle and so on were determined, and the influencing factors and value range of the operation performance were obtained. Taking the forward speed of machines and tools, the angle of push rod and the height of inserting plate as the influencing factors of plate taking performance, and taking the total loss rate of plate taking as the response value, the three-factor and three-level orthogonal test was carried out, and the optimal parameter combination repeated test was carried out. The results showed that the order of significance of each factor on the total loss rate of the plate in the process of taking the plate was the push rod angle, the forward speed and the height of the plate. The optimal parameter combination was the forward speed of 0.4m/s, the push rod angle of 20° and the height of the plate of 1000mm. Under this parameter combination, the total loss rate of the plate was 1.22%. The sunflower plate taking device met the requirements of low loss harvest of edible sunflower.

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韩长杰,刁宏伟,仇世龙,朱兴亮,张静,袁盼盼.基于人工取盘原理的食葵取盘装置设计与试验[J].农业机械学报,2022,53(8):123-131. HAN Changjie, DIAO Hongwei, QIU Shilong, ZHU Xingliang, ZHANG Jing, YUAN Panpan. Design and Experiment of Edible Sunflower Plate Taking Device Based on Manual Plate Taking Principle[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(8):123-131.

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  • 收稿日期:2022-05-10
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  • 在线发布日期: 2022-06-05
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