基于离散元的包膜肥料Bonding模型参数标定
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国家重点研发计划项目(2017YFD0300907)


Calibration of Bonding Model Parameters for Coated Fertilizers Based on Discrete Element Method
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    摘要:

    包膜肥料是在粒状水溶性肥料表面涂覆半透水性或不透水性物质,养分通过包膜的微孔、缝隙慢慢释放出来,节肥增效作用显著。包膜肥料的养分释放特性与包膜层材料、结构紧密相关,目前常用的排肥器在排施肥料过程中会对肥料颗粒造成不同程度的机械损伤,导致包膜层破坏。为设计适用于包膜肥料无损排施的排肥器,同时缩短研发周期,采用离散元软件中的Bonding模型建立肥料颗粒仿真模型。为提高仿真精度,需对Bonding模型进行参数标定。首先通过单轴压缩试验得到包膜肥料颗粒的实际极限破碎位移和极限破碎载荷,在离散元软件中以此为目标依次通过Placket-Burman试验、Steepest ascent试验和Box-Behnken试验确定最优的Bonding模型参数组合。最优条件下单轴压缩试验表明,极限破碎位移和极限破碎载荷与实际值的相对误差分别为0.222%、0.554%。借助外槽轮排肥器验证所得标定参数组合的可靠性,以肥料颗粒破碎率为指标,得到实际与仿真中肥料颗粒破碎率相对误差不大于11.40%,满足施肥机械设计参数优化需求,可为研究包膜肥料颗粒机械破碎机理、优化设计无损排施的新型排肥器提供参考。

    Abstract:

    Fertilizers play an irreplaceable role in agricultural production. In China, the use of chemical fertilizers is large but the fertilizer utilization efficiency is low. In order to ensure the sustainable development of agricultural production, controlled release fertilizers with high nutrient efficiency and environmental friendliness have received widespread attention. The controlled release fertilizers adopt polymer coating, which can quantitatively control the nutrient release amount and release period of the fertilizer, so that the nutrient supply is consistent with the law of fertilizer demand in each growth period of the crop, and the effect of saving fertilizer and increasing efficiency is significant. The nutrient release characteristics of coated fertilizers are closely related to the material and structure of the coating layer. In the process of discharging fertilizers, the discharging device will cause different degrees of mechanical damage to some fertilizers, resulting in damage to the coating layer and affecting the nutrient release characteristics. Therefore, it is of great significance to design a fertilizer discharging device suitable for non-destructive discharging of coated fertilizers. In order to ensure that the numerical simulation truly reflects the crushing of fertilizer particles, it is necessary to calibrate the parameters of the crushing model of coated fertilizer particles. The critical crushing displacement and critical crushing load of the coated fertilizer particles were obtained through uniaxial compression tests. With this as the goal, the Bonding model parameters were systematically calibrated, based on sequential tests (Placket-Burman test, Steepest ascent test and Box-Behnken test), and finally the optimal parameters combination was optimized. The uniaxial compression test was carried out again under the optimal parameters combination condition. The relative error of the critical crushing displacement and critical crushing load and the actual value were 0.222% and 0.554%, respectively. The observed qualitative and quantitative results of numerical and experimental approaches were in good agreement. Based on these results, comparing the actual and simulated fertilizer particle crushing in the fertilizer discharging process, it was obtained that the fertilizer particle crushing rate in the simulation was slightly higher than that of the actual situation. Overall, DEM modeling better reproduced the damage of fertilizer particles in the fertilizer discharger.

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都鑫,刘彩玲,姜萌,袁昊,戴磊,李方林.基于离散元的包膜肥料Bonding模型参数标定[J].农业机械学报,2022,53(7):141-149. DU Xin, LIU Cailing, JIANG Meng, YUAN Hao, DAI Lei, LI Fanglin. Calibration of Bonding Model Parameters for Coated Fertilizers Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):141-149.

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  • 收稿日期:2021-07-29
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  • 在线发布日期: 2022-07-10
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