基于振动排序的玉米种子胚面定向装置设计与试验
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国家自然科学基金项目(32071915)和财政部和农业农村部:国家现代农业产业技术体系建设项目(CARS-02)


Design and Experiment of Embryo Side Orientation Device of Maize Seed Based on Vibration Sorting
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    摘要:

    玉米定向播种即种子尖端朝向一致和胚面朝向一致,可明显提高产量。为了实现玉米种子胚面定向,设计了一种基于振动排序的玉米种子胚面定向装置。设计了胚面定向装置螺旋轨道上的选向机构和定向机构,探明了玉米种子胚面定向原理,确定了选向机构和定向机构的尺寸参数和空间位置。采用试验方法对该装置的最佳工作参数进行了优化。以控制器输出电压、翻面机构1终点到侧壁的垂直距离和翻面机构1终点到轨道表面的垂直距离为试验因素,以胚面定向成功率为评价指标,进行了三因素三水平的Box-Behnken旋转正交试验。试验结果表明:控制器输出电压101V、翻面机构1终点到侧壁的垂直距离4.38mm、翻面机构1终点到轨道表面的垂直距离7.96mm为最优参数组合。在最优参数组合条件下,胚面定向成功率为94.82%,且排料速度可达85个/min。为验证玉米种子胚面定向装置对不同品种玉米的适应性,进行了品种适应性试验,试验结果表明所选的玉米品种的胚面定向成功率均大于91%,满足设计要求。

    Abstract:

    Directional sowing of maize, i.e. the tip of seeds in the soil should be in the same direction and so does the embryo side, can improve crop yield. In order to realize the embryo side orientation of maize seed, an embryo side orientation device of maize seed based on vibration sorting was developed. The selector and orientor set on the spiral track of the device were innovated, the principle of embryo side orientation was proved, and the dimension parameters and space position of the selector and the orientor were determined. The optimum working parameters of the device were optimized by the test method. The experiment was employed through the method of Box-Behnken orthogonal rotating center combination of three factors and three levels. In test, dent corn seed was selected as experimental material. Combining with extensive pre-experiment and theoretical analysis, the output voltage of the controller, the vertical distance between the end point of the first orientor for turning over and the side wall and the vertical distance from the end point of the first orientor for turning over to the track surface were taken as main influencing factors, and the success rate of the embryo side orientation was taken as response index. The optimal combination of parameters was as follows: the output voltage of the controller was 101V, the vertical distance between the end point of the first orientor for turning over and the side wall was 4.38mm, and the vertical distance between the end point of the first orientor for turning over and the track surface was 7.96mm. Under the optimal combination of parameters, the success rate of the embryo side orientation was 94.85%. The verification test was repeated three times. And in the verification test, the success rate of the embryo side orientation was 94.82% with the discharge rate of 85 per minute. The actual test results were in agreement with the optimization results. In order to verify the adaptability of embryo side orientation device to different varieties of maize, the variety adaptability test was carried out, and the test results showed that the success rates of the embryo side orientation of two varieties were greater than 91%, which indicated that the device can meet the requirements of design. The research laid a foundation for the development of device for mechanized directional sowing of maize, and provided a reference for the subsequent production of seed tape of directional sowing of maize.

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张东兴,于天成,杨丽,崔涛,和贤桃,张耀辉.基于振动排序的玉米种子胚面定向装置设计与试验[J].农业机械学报,2022,53(7):122-131. ZHANG Dongxing, YU Tiancheng, YANG Li, CUI Tao, HE Xiantao, ZHANG Yaohui. Design and Experiment of Embryo Side Orientation Device of Maize Seed Based on Vibration Sorting[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):122-131.

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  • 收稿日期:2021-08-13
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  • 在线发布日期: 2022-07-10
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