三臂回转式水稻钵苗移栽机构反求设计与试验
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浙江省重点研发计划项目(2021C02021)和国家自然科学基金项目(52075497)


Reverse Design and Tests of Three-arms Rotary Rice Seedling Transplanting Mechanism
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    摘要:

    针对前期正向设计得到的三移栽臂水稻钵苗移栽机构应用中存在绝对运动轨迹回程段前倾造成秧苗回带,以及推苗角偏小造成推苗直立度差的问题,提出一种基于局部运动轨迹的反求设计方法完成三臂回转式水稻钵苗移栽机构设计。首先,分析机构绝对运动轨迹和相对运动轨迹之间关系,结合原机构存在的问题预设局部较理想绝对运动轨迹回程段轨迹、取推苗角,确定移栽机构局部相对运动轨迹关键位置点,应用三次非均匀B样条曲线拟合生成相对运动轨迹;然后,建立基于相对运动轨迹的移栽机构反求设计模型,开发了基于Matlab的反求设计辅助分析软件,优化获得满足设计目标的移栽轨迹和机构参数;最后,对三臂回转式水稻钵苗移栽机构进行了结构设计、虚拟仿真与样机试验,结果表明:仿真轨迹、样机试验轨迹与理论计算轨迹基本一致,且移栽臂推秧角较原机构增大了9.08°以上、绝对运动轨迹回程高度大于120mm、取推苗角度差与秧箱实际安装角误差控制在±2°以内,满足水稻钵苗高直立度移栽要求,验证了所提出方法和三臂回转式水稻钵苗移栽机构设计的正确性。

    Abstract:

    In view of the existing problems of the three-arm rice transplanting mechanism, such as the insufficient angle of pushing seedlings, and the partial absolute movement trajectory forward after planting, a reverse design method based on the local motion trajectory was proposed to overcome this problem. Firstly, the relationship between the absolute motion trajectory and relative motion trajectory of the mechanism was analyzed, and combined the existing problems of the original mechanism to preset the return section trajectory of the local standard absolute motion trajectory, the picking-seeding angle to reverse the local relative motion trajectory and key position points of the transplanting mechanism. The non-uniform B-spline curve was used to fit the trajectory. Secondly, a reverse design model for transplanting mechanism was established. A Matlab-based reverse analysis design software for seedling transplanting mechanism was developed to solve the parameters that met the design requirements of the mechanism. At last, the structure of three-arms rotary rice seedling transplanting mechanism was designed, and a physical prototype of the mechanism was manufactured. A virtual kinematic simulation and high-speed photographic kinematics bench test of the seedling transplanting mechanism were carried out to study the motion characteristics of the physical prototype of the mechanism. The results showed that the simulation trajectory, test trajectory and theoretical trajectory were basically the same, and the pushing-seedling angle was increased by more than 9.08°, the return height of the moving trajectory greater than 120mm, the difference between the taking-seedlings and pushing-seedlings’ angle difference and the seedling box’s installation angle was within ±2°, which met the design requirements. The correctness of the design method and design results of the mechanism were verified.

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吴国环,俞高红,周海丽,葛彦杰,叶阿康,王磊.三臂回转式水稻钵苗移栽机构反求设计与试验[J].农业机械学报,2022,53(7):84-91,149. WU Guohuan, YU Gaohong, ZHOU Haili, GE Yanjie, YE Akang, WANG Lei. Reverse Design and Tests of Three-arms Rotary Rice Seedling Transplanting Mechanism[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):84-91,149.

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  • 收稿日期:2021-08-05
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  • 在线发布日期: 2022-07-10
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