稻茬麦覆秸还田播种机均匀抛撒机理分析与机构优化
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国家自然科学基金项目(31901418)、江苏省农业科技自主创新资金项目(CX(20)3066)和江苏省现代农机装备与技术示范推广项目(NJ2019-23)


Analysis and Optimization of Uniform Throwing Device by No-tillage Planter of Wheat after Rice
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    摘要:

    针对传统稻茬麦机播设备费工费时、效率低下的问题,对稻茬麦覆秸还田播种机均匀抛撒机构的作业机理进行了研究,并进行了抛撒作业的原理分析、作业过程的受力分析。在EDEM中构建了粉碎后水稻秸秆的模型,对其抛撒过程的运动进行了仿真分析、运动特性研究、运动速度变化和轨迹分析。在仿真分析和理论分析基础上,利用Design-Expert软件开展响应面分析,以抛撒作业幅宽合格率Y1、抛撒不均匀度Y2作为稻茬麦覆秸还田播种机抛撒叶轮机构作业的评价指标,以抛撒叶轮杆齿形打散叶片数、抛撒叶轮倾斜角、抛撒叶轮回转轴转速作为试验因素,对机具均匀抛撒叶轮机构进行优化试验。软件优化的最佳机具参数为:抛撒叶轮杆齿形打散叶片数为4排、抛撒叶轮倾斜角为向上倾斜15°、抛撒叶轮回转轴转速为1195r/min,此时抛撒作业幅宽合格率和抛撒不均匀度的优化值分别为80.79%和9.24%,在此基础上进行了田间验证试验,调整到最佳参数时,抛撒作业幅宽合格率和抛撒不均匀度的实际作业平均值分别为80.84%和9.32%,满足作业要求,误差小、符合预期结果,说明仿真试验结果可靠且机具作业效果良好。

    Abstract:

    In agricultural fields with full straw retention, due to the large amount of rice straw and the high humidity and toughness of the rice straw, it is difficult for the wheat to be spread uniformly after wheat planting. To achieve uniform crushed straw throwing in dense fields of rice stubble and high-quality straw mulching in dense fields, the uniform throwing device of a no-tillage planter to perform uniform throwing of crushed straw stubble on fields was analyzed and the device operation mechanism was determined. From kinematics and dynamics analyses of particles of crushed rice straw during spread uniformly, a flexible-body model of crushed straw was developd based on EDEM. By adopting the Box-Behnken design, the cover straw inhomogeneity and percent of pass for scatters width as the evaluation index was set and a response surface test was performed on the rotation speed of throwing impeller, the number of pole tooth blade of throwing impeller, angle of throwing impeller. Through a field verification test, the respective parameters for maximum implementation performances were obtained: when the number of pole tooth blade of throwing impeller was 4, the angle of throwing impeller was 15°, and the rotation speed of throwing impeller was 1195r/min, the cover straw inhomogeneity and percent of pass for scatters width by the models were 80.84% and 9.32%. The research result can provide a theoretical basis and data support for innovating seeding technologies and optimizing equipment to uniform crushed straw throwing in dense fields of rice stubble. The uniform throwing device provided high spreading performance for actual operation. Design and optimization of uniform throwing device by no-tillage planter of wheat after rice provided a theoretical basis and data support for innovating seeding technologies and optimizing equipment to evenly throw.

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施丽莉,顾峰玮,胡志超,吴峰,高学梅,徐弘博.稻茬麦覆秸还田播种机均匀抛撒机理分析与机构优化[J].农业机械学报,2022,53(7):74-83. SHI Lili, GU Fengwei, HU Zhichao, WU Feng, GAO Xuemei, XU Hongbo. Analysis and Optimization of Uniform Throwing Device by No-tillage Planter of Wheat after Rice[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):74-83.

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  • 收稿日期:2021-08-04
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  • 在线发布日期: 2022-07-10
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