基于Bezier曲线的油菜旋转盘式精量集排器设计与试验
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国家自然科学基金面上项目(51875229)和财政部和农业农村部:国家现代农业产业技术体系专项(CARS-12)


Design and Experiment of Spinning Disc Precision Centralized Metering Device for Rapeseed Based on Bezier Curve
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    摘要:

    针对现有油菜机械离心式集排器分种机构种子流分配不均导致各行排量一致性较低的问题,设计了一种基于Bezier曲线模型的旋转盘式精量集排器。阐述了集排器的工作原理,利用Bezier曲线切矢性及无曲率突变特性构建了其分种装置导叶曲线参数方程,建立种子在旋转盘上的力学模型,确定了影响分种性能的关键结构参数及范围。运用EDEM离散元仿真软件开展了导叶各结构参数对各行排量一致性变异系数影响的二次正交组合试验,结果表明:影响各行排量一致性变异系数的因素主次顺序为导叶入口角、导叶出口角、导叶叶片数及导叶包角,且较优参数组合为导叶入口角36°、出口角26°、包角55°、叶片数8。基于较优参数组合开展集排器在不同转速下的排种性能台架验证试验,结果表明:集排器可根据播量需求适应不同转速范围,当转速为60~100r/min时,油菜各行排量一致性变异系数低于3.9%、单行排量稳定性变异系数低于4.6%、破损率低于0.5%。田间试验表明,机组作业速度为4.15km/h时,油菜各行植株分布一致性变异系数低于14%,满足油菜播种要求。

    Abstract:

    Considering the facts that the uniformity of seeding distribution in the existing mechanical centrifugal centralized metering device for rapeseed which led to the lower apiece row consistency, a spinning disc precision centralized metering device for rapeseed based on Bezier curve was developed. The working principle of the distributor device was elaborated. The parameter equation of the guide vane curve of the spinning disc was constructed by using Bezier curve’s tangential vector property and the characteristic of no curvature mutation. The dynamic and kinematic models of seed particles were established, and the key structural parameters and ranges affecting the seed performance were determined. The EDEM discrete element simulation software was used to carry out the quadratic orthogonal combination test in order to establish a mathematical model between the performance of the apiece row consistency variation coefficient and guide vane’s inlet angle, the outlet angle, the wrap angle and the quantity. The results showed that the sequence of factors affecting the apiece row consistency variation coefficient were vane’s inlet angle, the outlet angle, the quantity and the wrap angle. The optimal parameter combination was established when the guide vane’s inlet angle was 36°, the outlet angle was 26°, the wrap angle was 55° and the number was 8. Based on the optimal parameter combination, the bench verification test results of the metering performance at different rotational speeds showed that the metering device could adapt to different rotational speeds according to the sowing demand, and when the rotational speed was 60~100r/min, the apiece row consistency variation coefficient was less than 3.9%, the single row stability variation coefficient was less than 4.6%, and the damage rate was less than 0.5%. The field experiment showed that when the planting speed of the seeder was 4.15km/h, the apiece row plant distribution consistency variation coefficient of rapeseed was less than 14%. It could meet the seeding performance requirements of rapeseed.

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姚露,廖庆喜,沈文惠,王磊,李蒙良,胡乔磊.基于Bezier曲线的油菜旋转盘式精量集排器设计与试验[J].农业机械学报,2022,53(7):56-66,83. YAO Lu, LIAO Qingxi, SHEN Wenhui, WANG Lei, LI Mengliang, HU Qiaolei. Design and Experiment of Spinning Disc Precision Centralized Metering Device for Rapeseed Based on Bezier Curve[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(7):56-66,83.

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  • 收稿日期:2022-03-31
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  • 在线发布日期: 2022-07-10
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