对辊挤压式砂姜黑土整地机设计与试验
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国家重点研发计划项目(2016YFD0700301)


Design and Experiment of Shajiang Black Soil Preparation Machine with Double Pressing Roller
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    摘要:

    针对砂姜黑土区土壤易形成坚硬土块,传统翻耕、旋耕作业后地表大土块过多,严重影响小麦播种质量的问题,设计了一种对辊挤压式砂姜黑土整地机,可一次性完成土块捡拾、筛分输送、破碎还田和平地镇压等作业。对整机关键部件进行了设计与分析,确定了入土铲刀、筛分输送装置和破碎装置等部件结构与工作参数,同时分析了土壤在筛分输送装置上的受力和运动过程。采用高速摄影对砂姜黑土土块破碎机理进行研究,得到土块破碎过程中位移-载荷变化规律,结果表明土块最大破碎载荷不超过900N;利用EDEM软件对3种辊齿的碎土能力进行仿真分析,确定破碎装置的结构和工作参数。田间试验采用3种作业方式:犁耕+旋耕+捡拾破碎(地块a);犁耕+捡拾破碎(地块b);犁耕+旋耕两次(地块c)。其中,地块a农田土块破碎率为89.5%,较地块c高44.4个百分点;地块b较地块c土块数量少55.3%。a、b、c 3个地块地表平整度标准差均值分别为6.92、11.58、17.23mm,结果表明地块a作业后地表平整度最佳,地块b作业效果优于地块c,在一定条件下,对辊挤压式砂姜黑土整地机作业效果优于旋耕机。

    Abstract:

    Aiming at the Shajiang black soil tend to become hard soil blocks and there are too many large soil blocks remain on land surface after traditional tillage and rotary tillage, which seriously affects the quality of wheat sowing. A pair of roller extrusion Shajiang black soil preparation machine was designed for solving the mentioned problems. The machine can finish the series work of soil pick-up, screening and transportation, crushing and returning to the field, and flat pressing. The multifunctional material testing machine and high-speed photography were used to study the crushing mode of Shajiang black soil, and the displacement load variation law in the crushing process was obtained. The maximum crushing load was determined to be no more than 900N. Straight blade, as the key parts of the whole machine structure, its parameters such as the blade inclination angle, blade length, blade rear end height were studied. Through the force analysis of the soil block in the screening conveying device, the angle between the screen plate and the retaining plate was finally believed to be 110 degrees. By researching on the installation parameters of the crushing roller and the rotation speed of the crushing roller in the crushing device, the structure and working parameters of the crushing device were finally identified. There were three comparison through the field experiment: plow+rotary tillage+picking up and breaking (a), plow+picking up and breaking (b), plow+rotary tillage+rotary tillage (c). Comparing the results of a and c, the soil fragmentation rate of a was 89.5%, which was 44.4 percentage points higher than that of mode c. Besides, the number of soil blocks in mode b was 55.3% less than that in mode c. The mean values of standard deviation of surface roughness of mode a, b and c were 6.92, 11.58 and 17.23mm, respectively, The results showed that the surface evenness of mode a was the best, and the effect of mode b was better than that of mode c. Under certain conditions, the effect of double roller extrusion type soil preparation machine for Shajiang black soils was better than that of rotary tiller.

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陈桂斌,董超,张立,王庆杰,何进,李洪文.对辊挤压式砂姜黑土整地机设计与试验[J].农业机械学报,2022,53(3):50-59. CHEN Guibin, DONG Chao, ZHANG Li, WANG Qingjie, HE Jin, LI Hongwen. Design and Experiment of Shajiang Black Soil Preparation Machine with Double Pressing Roller[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(3):50-59.

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  • 收稿日期:2021-03-26
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  • 在线发布日期: 2022-03-10
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