基于离散元法的砖红壤斜柄折翼式深松铲设计与试验
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海南省自然科学基金高层次人才项目(2019RC014)、国家自然科学基金项目(51865007、52075137)和海南省院士团队创新中心项目(HD-YSZX-202005)


Design and Experiment of Iateritic Soil Inclined Handle Folding Wing Subsoiling Shovel Based on Discrete Element Method
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    摘要:

    针对深松整地装备应用于海南省热带农业区香蕉地时,存在作业阻力大、松土面积小及地表平整度差等问题,本文基于海南香蕉地砖红壤土的物理特性,设计一种可有效降低作业阻力的斜柄折翼式深松铲。运用离散元法建立3层土壤颗粒虚拟仿真土槽模型,使用Hertz-Mindlin with JKR接触模型进行了斜柄折翼式深松铲与直柄凿式深松铲的作业性能对比仿真。结果表明,在确保深松效率的前提下,进行了深松铲最佳作业速度仿真试验,得出斜柄折翼式深松铲的最佳作业速度区间为3.24~3.96km/h;相较于直柄凿式深松铲,斜柄折翼式深松铲工作阻力降低了16.2%,地表平整度提高了25.9%,深松后沟槽宽度减小了36.3%;田间试验结果表明,斜柄折翼式深松铲和直柄凿式深松铲在耕作阻力、地表平整度、深松沟槽宽度实测值与仿真值之间的误差不超过2%,仿真结果可靠性高。仿真分析与田间试验表明,相较于直柄凿式深松铲,斜柄折翼式深松铲在作业过程中对地表轮廓破坏较小,能有效降低对土层的扰动并增大松土面积,作业后地表平整度高、沟槽宽度小,从而能够更好地适应热带农业区香蕉地的作业环境。

    Abstract:

    In view of the problems such as large working resistance, small area of loose soil and poor surface flatness when the deep-loosening equipment is applied to banana field soil in tropical agricultural area of Hainan Province, a kind of the inclined handle folding wing subsoiling shovel was designed, which can effectively reduce working resistance based on the physical characteristics of latosoil in banana field soil of Hainan Province. The three-layer soil particle virtual simulation soil tank model was established by using the discrete element method, and the Hertz-Mindlin with JKR contact model was used to compare and simulate the operation performance of inclined handle folding wing subsoiling shovel and straight handle chisel subsoiling shovel. The results showed that on the premise of ensuring the subsoiling efficiency, the simulation test of the optimal operating speed of the subsoiling shovel was carried out, and the optimal operating speed range of the inclined handle folding wing subsoiling shovel was 3.24~3.96km/h;compared with the straight shank chisel subsoiling shovel, the working resistance of the inclined handle folding wing subsoiling shovel was reduced by 16.2%, the surface flatness was increased by 25.9%, and the groove width was reduced by 36.3%;the field test results showed that the error between the measured and simulated values of tillage resistance, surface flatness and subsoiling groove width of inclined handle folding wing subsoiling shovel and straight handle chisel subsoiling shovel was less than 2%, and the simulation results were highly reliable. The simulation analysis and field experiments showed that compared with the straight handle chisel subsoiling shovel, the inclined handle folding wing subsoiling shovel had less damage to the surface contour during operation, which can effectively reduce the disturbance to the soil layer and increase the loose soil area, and it had high surface flatness and small groove width after operation, so it can better adapt to the working environment of banana field in tropical agricultural area.

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张喜瑞,曾望强,刘俊孝,吴鹏,董学虎,胡宏男.基于离散元法的砖红壤斜柄折翼式深松铲设计与试验[J].农业机械学报,2022,53(3):40-49. ZHANG Xirui, ZENG Wangqiang, LIU Junxiao, WU Peng, DONG Xuehu, HU Hongnan. Design and Experiment of Iateritic Soil Inclined Handle Folding Wing Subsoiling Shovel Based on Discrete Element Method[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(3):40-49.

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  • 收稿日期:2021-12-22
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  • 在线发布日期: 2022-03-10
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