不同工况下Y型网式过滤器流场数值模拟分析
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国家自然科学基金项目(51769009)和中央高校基本科研业务费专项资金项目(2019CDPZH-10)


Numerical Simulation Analysis of Flow Field of Y-screen Filter under Different Working Conditions
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    摘要:

    为探究网式过滤器的水力性能,充分了解网式过滤器内部最初流场、滤芯网面流量分布情况,应用计算流体动力学方法对网式过滤器3种入口流速(0.5、1.5、2.5m/s)以及3种滤网目数(60、80、100目)对过滤器流场进行数值模拟。通过试验对模拟结果的可靠性进行验证,结果表明:过滤器的水头损失集中在出口侧滤芯上,该部分水头损失占总损失的87%;水流在腔体内可分为出口侧加速区、出口侧减速区、堵头回流区和漩涡区4部分;滤网面流量分布严重不均,高流量区域主要分布在出口侧,入口流速由0.5m/s增至2.5m/s过程中,网面最大与最小流量均相差3.3倍,滤网目数为60、80、100目时,网面最大与最小流量相差3.3、3.1、2.3倍,且滤网目数增至100目时,最大与最小流量位置向两侧偏移;堵头处死水区压力大、流速低,泥沙易于沉淀,建议扩大堵头容积以承接更多的泥沙;可以考虑增大腔体体积、改变腔体角度、在入口处设置导流片,从而改善流场分布;建议在滤网上增加环状片体,改善网面流量分布,从而提高过滤器的使用寿命以及过滤效率。

    Abstract:

    In order to explore the hydraulic performance of the screen filter, the initial flow field inside the screen filter and the flow distribution on the mesh surface of the filter element were fully understood. Computational fluid dynamics method was used at three entrance velocities (0.5m/s, 1.5m/s and 2.5m/s)and three kinds of mesh numbers (60meshes, 80meshes and 100 meshes) for numerical simulation, and the screen filter head loss was analyzed. The head loss of the filter was concentrated on the outlet core, which accounted for 87% of the total loss, and increased with the improvement of mesh number of filter screen. Stream flowed to the lateral acceleration area inside the cavity can be divided into export, export side deceleration zone, plug circumfluence area and vortex area four parts. The maximum velocity in the cavity was located at the end of the accelerating zone on the outlet side, and the difference between the maximum velocity and the inlet velocity was 2.4 times. The mesh number of filter screen did not affect the distribution of internal velocity field. The flow distribution on the screen surface was seriously uneven. The high-flow area was mainly distributed on the outlet side, and the area of the high-flow area was positively correlated with the inlet velocity and filtration accuracy. It was suggested to block the area with the highest and lowest flow on the net surface, so that the flow distribution on the net surface can become even, and thus improve the filtration efficiency. When the inlet velocity was increased from 0.5m/s to 2.5m/s, the difference between the maximum and minimum flow was 3.3 times. When the mesh number of filter screen was increased from 60 meshes to 100 meshes, the difference between the maximum and minimum flow rate was 3.3, 3.1 and 2.3 times, the maximum flow rate was shifted outward, and the minimum flow rate was shifted inward. The pressure field in the cavity was step-down with the vortex area as the center. The distribution law of pressure field did not change with inlet velocity and mesh number, but the pressure field was positively correlated with the two variables. In order to reduce the impact force of water flow on the filter screen, annular plates can be added on the surface of the filter screen to form a stagnant water area so as to reduce the impact of water flow on the outlet side of the filter screen. The dead water area in the plug had high pressure, low flow rate, and sediment was easy to precipitate. It was suggested to expand and optimize the plug volume to undertake more sediment. The research result can further reveal the changing rule of the flow field inside the screen filter, and explore the mesh flow distribution of the filter, so as to provide a reference for the structure optimization of the filter.

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喻黎明,刘凯硕,韩栋,仵峰,李娜,崔宁博.不同工况下Y型网式过滤器流场数值模拟分析[J].农业机械学报,2022,53(2):346-354. YU Liming, LIU Kaishuo, HAN Dong, WU Feng, LI Na, CUI Ningbo. Numerical Simulation Analysis of Flow Field of Y-screen Filter under Different Working Conditions[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):346-354.

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  • 收稿日期:2021-01-07
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  • 在线发布日期: 2021-03-01
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