喷杆式喷雾机水平折叠喷杆设计与试验
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财政部和农业农村部:国家现代农业产业技术体系建设项目(CARS-09-P23)


Design and Test of Horizontal Folding Spray Boom of Sprayer
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    摘要:

    针对喷杆式喷雾机在农作物生长中后期进行施药作业时需加装吊喷杆、分禾器等施药辅助装置,而加装后立式折叠喷杆易产生干涉,甚至无法折叠等问题,设计一种基于3WF-1000型喷杆式喷雾机的宽幅水平折叠喷杆。采用解析法与遗传算法对喷杆水平展开机构及喷杆展开角速度进行优化设计,实现喷杆水平展开与折叠动作的流畅、平稳;提出一种喷杆偏心圆锥铰链调平方法,结合圆锥形铰链销角度调节以及上、下配合锥面摩擦力矩作用,喷杆调节角可达6.5°;通过力学分析确定喷杆避障与防回弹机构压簧压力范围及离合器结构参数;建立动力学传递函数数学模型,优选弹簧摆式悬架弹簧刚度为1500N/m与阻尼板阻尼系数为3500N·s/m。对喷杆及其关键部件进行静力学特性和运动学仿真,结果表明所设计喷杆结构参数合理,稳定性和展开流畅性均满足设计要求。场地试验表明,所设计的水平折叠式喷杆展开过程稳定无卡滞,偏心圆锥铰链调平机构可有效校正喷杆下垂,田间试验中,雾滴平均沉积度为27.1 个/cm2、沿喷杆方向喷雾分布变异系数为5.1%。

    Abstract:

    Aiming to solve the problem that the spray boom sprayer needs to be installed with auxiliary devices such as grain distributor when it is used to apply pesticide in the middle and later period of crop growth, and vertical folding sprayer is easy to cause interference, a wide horizontal folding spray boom based on 3WF-1000 spray boom sprayer was designed. The horizontal deployment mechanism and the angular velocity of the spray boom were optimized by using analytic method and genetic algorithm to realize the smooth horizontal deployment and folding movement. A method to adjust the spray boom by the eccentric conical hinge was presented. The angle of spray boom can reach 6.5° by adjusting the angle of the conical hinge pin and the friction torque of the match surfaces. The pressure range of the spring press and the structural parameters of the clutch were determined by mechanical analysis. The dynamic transfer function mathematical model was established, and the adaptive suspension spring stiffness coefficient was 1500N/m and the damping coefficient of the damping plate was 3500N·s/m. The static and dynamic characteristics of the spray boom and its key components were simulated. The results of the static and kinematic simulation of the spray boom showed that the structure parameters of the spray boom were reasonable, and the stability and deployment fluency met the design requirements. Ground test showed that the deployment process of the horizontal foldable spray boom was stable and had no stagnation, and the eccentric conical leveling mechanism can correct the tilt of the spray boom effectively. In the field test, the average degree of droplet deposition was 27.1/cm2, and the variation coefficient of spray distribution along the direction of spray boom was 5.1%.

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孙文峰,何跃,付天鹏,王进,卢佳琪,常晋恺.喷杆式喷雾机水平折叠喷杆设计与试验[J].农业机械学报,2022,53(2):116-127,194. SUN Wenfeng, HE Yue, FU Tianpeng, WANG Jin, LU Jiaqi, CHANG Jinkai. Design and Test of Horizontal Folding Spray Boom of Sprayer[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):116-127,194.

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  • 收稿日期:2021-11-20
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  • 在线发布日期: 2022-01-07
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