秸秆粉碎还田与整地复式作业机连接装置设计与试验
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鲁东大学引进人才科研启动经费项目(ZR2021007)、国家重点研发计划项目(2016YFD0300909-03)


Design and Experiment of Connection Device of Duplex Straw Crushing Returning and Soil Preparation Machine
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    摘要:

    针对东北稻区秸秆粉碎质量不达标影响后续整地质量,机具下地作业次数多土壤压实严重的问题,设计一种连接装置可连接秸秆粉碎还田机与整地机具,一次下地实现秸秆粉碎还田与整地的复式作业。综合考虑秸秆粉碎还田与犁耕之间的交互作用与匹配性,从横垂面、纵垂面、水平面3个运动平面对连接装置进行理论分析,并通过仿真对连接装置进行稳定性分析。通过理论分析,进行连接装置横垂面幅宽匹配性、纵垂面作业位置匹配性、水平面动力学匹配性研究;根据理论分析得的连接参数,进行连接装置结构设计;通过ANSYS Workbench进行关键连接装置的静力学分析及动态分析,设计的装置满足强度要求及运输状态的稳定性要求。复式作业与分段作业的田间试验表明,复式作业能够达到犁耕的工作稳定性要求,耕深平均值为17.3cm,耕深稳定性系数为91.2%,耕宽平均值为119.2cm,耕宽稳定性系数为93.6%;复式作业植被覆盖率为95.7%,分段作业植被覆盖率为98.3%,二者无显著性差异,且复式作业油耗比分段作业少,可减少油耗3.15kg/hm2。

    Abstract:

    In the rice planting area of Northeast China, the large amount of rice straw with low moisture content was tough to crush, and the poor quality of straw crushing and scattering would seriously affect the quality of subsequent soil preparation. In order to meet the demand of soil preparation for straw returning and reduce the number of machine tools under the ground operation, the connection device which could combine the straw crushing returning and soil preparation were designed. According to the characteristics of the duplex operation machine, the interaction and matching between straw crushing and ploughing were considered in the design process. The connection device were analyzed theoretically from three motion planes: horizontal vertical surface, longitudinal vertical surface and level surface, and the reliability of the connection device were analyzed by simulation. Through theoretical analysis, the width matching of horizontal vertical surface, the position matching of longitudinal vertical surface and the dynamics matching of level surface were studied. According to the connection parameters obtained from theoretical analysis, the structure of the connection device was designed. The static analysis and dynamic analysis of the key connecting device were carried out by ANSYS Workbench, and the device were designed to meet the requirements of strength and reliability in the transportation state. The field experiments of duplex operation and section operation showed that the duplex operation machine could achieve the working stability of the plough. The experiments showed that the average ploughing depth was 17.3cm, the stability of ploughing depth was 91.2%, the average ploughing width was 119.2cm, and the stability of ploughing width was 93.6%. The vegetation coverage rate of duplex operation was 95.7%, and that of section operation was 98.3%, which was no significant difference between them. Moreover, the fuel consumption of duplex operation was less than that of section operation, and the fuel consumption could be saved by 3.15kg/hm2. The research result can provide reference for the development and interactivity design of connection device of duplex operation machine.

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孙妮娜,王晓燕.秸秆粉碎还田与整地复式作业机连接装置设计与试验[J].农业机械学报,2022,53(2):15-24,87. SUN Ni’na, WANG Xiaoyan. Design and Experiment of Connection Device of Duplex Straw Crushing Returning and Soil Preparation Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(2):15-24,87.

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  • 收稿日期:2021-08-09
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  • 在线发布日期: 2021-12-04
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