基于自适应深度学习的数控机床运行状态预测方法
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国家自然科学基金面上项目(51775074)、重庆市自然科学基金项目(cstc2021jcyj-msxmX0372)、重庆市技术创新与应用示范专项(cstc2018jszx-cyzdX0172)、重庆市基础研究与前沿探索项目(cstc2018jcyjAX0352)和重庆市专业学位研究生教学案例库项目(2019-79)


Motion State Prediction Method of CNC Machine Tools Based on Adaptive Deep Learning
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    摘要:

    针对机床状态动态标签及差异化分布数据下的预测适应性差与准确度低问题,结合时序特征关系和模型融合方法,建立自适应混合深度学习模型进行机床状态预测。首先,通过融合最小近邻分类器,设计一种基于权值累积的自适应更新法则,建立具有数据自适应性的状态预测模型。在此基础上,提出一种基于中心损失函数的特征距离度量优化策略,构建综合决策损失函数,确保模型有效融合。在提出的一种组合收敛准则基础上,采用BBPT方法训练优化模型,对测试数据进行了验证。实验结果表明,该模型能够自适应动态标签及差异化分布数据,准确预测数控机床状态类别,抗干扰强,响应快。在GPU模式下预测时间最短仅需100ms,较BP和LSTM分类网络,预测准确率和实时性均显著提高。

    Abstract:

    The feature relationship of the motion state of CNC machine tools is very complex. Realizing the prediction of the future operation state of CNC machine tools can tap the potential abnormal emergencies of machine tools and enhance the stability of machine tool processing. In view of the problem of poor adaptability and low accuracy of prediction under dynamic label of machine tool state and differential distribution data, an adaptive hybrid deep learning model was established to predict machine tool state by combining time series feature relationship and model fusion method. Firstly, by combining the nearest neighbor classifier, an adaptive updating rule based on weight accumulation was designed, and a state prediction model with data adaptability was established. On this basis, an optimization strategy of feature distance metric based on center loss function was proposed, and a comprehensive decision loss function was constructed to ensure model fusion effectively. Based on a combination convergence criterion, the BBPT method was used to train the model, and the test data was verified . The experimental results showed that the model can adapt dynamic label and differential distribution data. The prediction of the state category of CNC machine tools had strong antiinterference, fast response and high accuracy, and can better meet the requirements of machine tool state classification and prediction. The prediction accuracy and real-time performance were significantly compared with BP and LSTM classification networks, and the shortest prediction time was only 100ms in GPU mode.

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杜柳青,李祥,余永维.基于自适应深度学习的数控机床运行状态预测方法[J].农业机械学报,2022,53(1):451-458. DU Liuqing, LI Xiang, YU Yongwei. Motion State Prediction Method of CNC Machine Tools Based on Adaptive Deep Learning[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):451-458.

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  • 收稿日期:2021-01-11
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  • 在线发布日期: 2022-01-10
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