倾斜对置圆盘有机肥侧抛射流形态与控制研究
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黑龙江省第一层次领军人才梯队后备带头人基金项目([2017]487)


Shooting Flow Shape and Control of Organic Fertilizer Side Throwing on Inclined Opposite Discs
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    摘要:

    为进一步提高倾斜对置圆盘侧抛式有机肥抛撒装置在抛射均匀性与抛射距离等方面的性能,采用抛离角、散射角和有效抛距等参数定性定量描述了射流形态,通过理论分析建立的数学模型,得到圆盘转速、圆盘倾角与刮肥板的形状等因素可影响射流形态,通过仿真试验分析抛撒装置的结构参数与射流参数之间的关系,结合仿真结果创新设计宽底外延倾斜四边形刮肥板、抛离角控制挡板等零部件,通过样机试验检验射流的抛射效果。研究结果表明:抛离角控制挡板高为140mm,上导流板导出角为40°时,可将射流的抛离角控制在最佳抛离角30°左右,宽底外延倾斜四边形刮肥板可将散射角降低至25°,获得窄幅射流减小射流的迎风面,得到11.6m的有效抛距,宽底外延倾斜四边形刮肥板与抛离角控制挡板共同作用下可形成无导向阻碍的柔性筒腔,行走抛射覆盖均匀。通过部件设计与结构参数优化有效控制了抛撒装置的射流。

    Abstract:

    In order to further explore the effectiveness potential of the inclined opposite disk side throwing device in the aspects of throwing uniformity and throwing distance, the shooting flow shape was described qualitatively and quantitatively by using the parameters such as the angle of shooting, scattering angle, and effective throw distance, etc. Through the theoretical analysis, the mathematical models between each parameter and the structural parameters of the throwing device were established. Then, through these models, it was obtained that factors such as the speed of the discs, the inclination angle of the discs and the shape of the scraper had an influence on the shooting flow shape. Based on the simulation results, the wide bottom extended inclined quadrilateral fertilizer scraper, throw-off angle control baffle and other parts were innovatively designed, and the ejection effect of the shooting flow was tested by the prototype test. The results showed that when the height of the throw-off angle control baffle was 140mm and the leading out angle of the upper deflector was 40°, the throw-off angle of the shooting flow can be controlled at about 30°, the innovative design of wide bottom extended inclined quadrilateral fertilizer scraper can reduce the scattering angle to 25°, a narrow shooting flow was obtained to reduce the upwind side of the shooting flow, and the effective throw distance was 11.6m. Under the joint action of this part and the throw-off angle control baffle, a flexible cylinder without guide obstruction was formed, and the throwing effect was better. The research effectively controlled the shooting flow of the spreader by innovating components and optimizing structural parameters, it provided theoretical basis and basic data for improving the operation ability of the side throwing device with inclined opposite discs.

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刘宏新,杜春利,尹林伟,张光甫.倾斜对置圆盘有机肥侧抛射流形态与控制研究[J].农业机械学报,2022,53(1):168-177. LIU Hongxin, DU Chunli, YIN Linwei, ZHANG Guangfu. Shooting Flow Shape and Control of Organic Fertilizer Side Throwing on Inclined Opposite Discs[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):168-177.

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  • 收稿日期:2021-01-15
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  • 在线发布日期: 2022-01-10
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