凸轮摇杆双向挤压核桃破壳装置设计与试验
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国家自然科学基金项目(52075003、51475002、51665058、51865046)


Design and Experiment of Cam Rocker Bidirectional Extrusion Walnut Shell Breaking Device
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    摘要:

    针对当前核桃破壳装置自定位结构复杂,破壳行程无法控制,脱壳率低,核仁损伤率高的技术问题,通过对核桃失稳破壳、裂纹扩展临界条件及破壳位移分析,基于定间隙单果挤压破壳原理,设计了一种凸轮摇杆双向挤压核桃破壳装置。进行了双螺杆定量喂料、凸轮摇杆双向挤压破壳机构、挤压/落料U形块结构、凸轮机构运动角及位移、摇杆位移方程以及凸轮轮廓曲线等设计。以挤压间隙、凸轮轴转速、核桃周径作为试验因素,以一露仁率、二露仁率、碎仁率、脱壳率作为试验指标,进行L9(34)正交试验。结果表明,各因素对指标影响的主次顺序为核桃周径、挤压间隙、凸轮轴转速;最优水平组合为核桃周径范围34~37mm、挤压间隙7mm、凸轮轴转速53r/min。以最优组合进行验证试验,结果表明一露仁率为61.39%,二露仁率为23.30%,碎仁率为15.31%,脱壳率为92.36%,与传统型核桃剥壳取仁装置相比,高露仁率提高14.69个百分点,满足核桃产业初加工的需求。

    Abstract:

    Breaking of walnut shell with less damage remains to be a challenge because walnut kernel is crisp. The existing equipments which were used to break shell and take kernel cannot meet the high quality and mass requirements of walnut kernel. Aiming to resolve the above gaps, the cam rocker bidirectional extrusion self-positioning walnut shell breaking device were designed. By analyzing the critical condition of crack fracture, the mechanism of crack propagation and the displacement of breaking walnut shell, the double-screw quantitative feeding mechanism and cam rocker bidirectional extrusion breaking mechanism were designed. The size of the extrusion/blanking U-shaped block structure, the motion angle and displacement of the cam mechanism were determined, the rocker displacement equation was determined and the cam profile curve was designed. L9(34) orthogonal test was carried out with extrusion clearance, camshaft rotation speed and walnut circumference size as test factors, and one kernel rate, two kernel rate, nibs rate and hulling rate as test indexes. The results showed that the primary and secondary order of the various affecting factors were the walnut circumference size, extrusion clearance and camshaft rotation speed, and the optimized combination was as follows: the walnut circumference size was 34~37mm, extrusion clearance was 7mm, camshaft rotation speed was 53r/min. Taking the optimal combination for verification experiment, the results showed that one kernel rate was 61.39%, two kernel rate was 23.30%, nibs rate was 15.31% and hulling rate was 92.36%. Compared with the traditional walnut sheller and kernel extractor, the high kernel rate was increased by 14.69 percentage points, which met the walnut industry primary processing needs.

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石明村,刘明政,李长河,曹成茂,李心平.凸轮摇杆双向挤压核桃破壳装置设计与试验[J].农业机械学报,2022,53(1):140-150. SHI Mingcun, LIU Mingzheng, LI Changhe, CAO Chengmao, LI Xinping. Design and Experiment of Cam Rocker Bidirectional Extrusion Walnut Shell Breaking Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2022,53(1):140-150.

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  • 收稿日期:2021-01-14
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  • 在线发布日期: 2022-01-10
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