油茶果分层采收装置设计与试验
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国家自然科学基金项目(52065207)和江西省科技计划项目(20141BBF60057)


Design and Experiment of Camellia Fruit Layered Harvesting Device
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    摘要:

    降低花苞损伤是油茶果机械采摘中的难点,为此,设计了一种油茶果分层采收装置。分析了分层采摘装置和果枝的相互作用原理,并运用ANSYS Workbench对分层机构与果枝作用模型、分层采摘机构与果枝作用模型进行应力仿真,随着分层胶辊距离增大,果枝弯曲程度越大,果枝横截面上的正应力和切应力增加;随着采摘胶辊间隙减小,果枝横截面所受的正应力和切应力增加,通过试验验证了分层采摘的可行性。以分层厚度、分层深度、胶辊间隙和胶辊转速为影响因素,以油茶果漏采率和花苞损伤率为评价指标,对赣无1油茶果进行了采摘试验。结果表明,影响油茶果漏采率的因素依次为胶辊间隙、分层深度、分层厚度、胶辊转速;影响花苞损伤率的因素依次为分层厚度、分层深度、胶辊转速、胶辊间隙;运用综合评分法,得到采摘赣无1油茶品种的最佳参数组合为:分层厚度360mm、分层深度290mm、胶辊间隙18mm、胶辊转速65r/min。在此工况下,油茶果漏采率为13.33%,花苞损伤率为6.33%。与未加分层机构的采摘装置相比,分层采摘装置的花苞损伤率降低了6.22个百分点。

    Abstract:

    Aiming at the problem of reducing damage rate of flower bud in mechanical picking of Camellia fruit,a layered harvesting device for Camellia fruit was designed.The principle of interaction between layered picking device and fruit branch was analyzed. The model between layered mechanism and fruit branch, layered picking mechanism and fruit branch was established, and the stress between the layered mechanism and fruit branch, layered picking mechanism and fruit branch was simulated by means of ANSYS Workbench. The results showed that the bending degree of fruit branch was increased with the increasing distance of layered rubber roller, and the normal stress and shear stress of fruit branch cross section were increased, the normal stress and shear stress of fruit branch cross section were increased with the decreasing gap of picking rubber roller clearance.The feasibility of layer picking was verified by experiments.Taking the layer thickness,layer depth,rubber roller clearance and rubber roller speed as the influencing factors,and the leakage rate of Camellia fruit and the damage rate of flower bud as the evaluation indexes,the experiment was carried out with Ganwu No.1 Camellia fruit.The results showed that the successive factors affecting the leakage rate of Camellia fruit were rubber roller gap,layer depth,layer thickness and rubber roller speed,the successive factors affecting the flower bud damage rate were layer thickness,layer depth,rubber roller speed and rubber roller gap.The best combination of parameters for Camellia of Ganwu No.1 were obtained by comprehensive scoring method when the layer thickness was 360mm, and the layer depth was 290mm,the rubber roller gap was 18mm, and the rubber roller speed was 65r/min.Under this work condition,the leakage rate of Camellia fruit was 13.33%, and the damage rate of flower bud was 6.33%.Compared with the picking device without layered mechanism,the average damage rate of flower bud of layered picking device was reduced by 6.22 percentage points.

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饶洪辉,王玉龙,李庆松,王保阳,杨家林,刘木华.油茶果分层采收装置设计与试验[J].农业机械学报,2021,52(10):203-212. RAO Honghui, WANG Yulong, LI Qingsong, WANG Baoyang, YANG Jialin, LIU Muhua. Design and Experiment of Camellia Fruit Layered Harvesting Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2021,52(10):203-212.

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  • 收稿日期:2021-06-10
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  • 在线发布日期: 2021-07-02
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